Panel Indicators, Pilot Lights

Part Number	Description / PDF	Quantity
Q8P3BZZRYG12E APEM Inc.	LED PMI PROMINENT GRN/RED/YLW	44
MPC5BWDW12.0 Califia Lighting (Bivar)	PNL MNT BLUE W/WIRE 12"	0
Q6R3CXXY24E APEM Inc.	LED PANEL MOUNT INDICATOR YLW	0
PM5-S17B28V Califia Lighting (Bivar)	PANEL MOUNT ASSEMBLY BLUE 12.7MM	0
HW1P-1FQD-R-120V IDEC	LED PANEL INDICATOR RED 120V	0
84-8001.9620 EAO	INDICATOR-ELEMENT 24VDC/10MA SIN	16
LE67C5C Bulgin	LED PNL MNT 125/250V CLEAR	0
2112A5 Visual Communications Company, LLC	LAMP NEON GREEN 120V PC MNT	170
PM5-A20R110V Califia Lighting (Bivar)	PANEL MOUNT ASSEM 25.4MM RED	0
1090A3-12V Visual Communications Company, LLC	INDICATOR INCAND AMBER PANEL MNT	0
SSI-LXR3612ID Lumex, Inc.	LED 3MM RED DIFF PANEL MOUNT	2952
PL22SFLW110 Carlo Gavazzi	PLT LIGHT 110 VAC/DC CLEAR LED	20
M22-CY-24A Omron Automation & Safety Services	PILOT LIGHT SQUARE YLLW 24VAC/DC	6
5561504809 Dialight	1 RED LED PMI 24V ASSEMBLY	0
6071212110F Dialight	LED PNL IND 7MM GRN PROTRUD	0
6303503304F Dialight	30MM DOM RD 12VDC W/TERM	20
PCL2212V100B Visual Communications Company, LLC	PMI RND 22MM LED 12V SCREW BLOCK	183
6572004303F Dialight	LED 17.46MM WHITE DIFF PANEL MNT	77
Q6P3CXXG12E APEM Inc.	LED PANEL MOUNT INDICATOR GRN	35
Q14P1CXXHB24E APEM Inc.	14MM PRMNT CHRM HYPR BLU 24VDC	0

Panel Indicators, Pilot Lights

1. Overview

Panel indicators and pilot lights are optoelectronic devices that provide visual status feedback in electrical and electronic systems. These components convert electrical signals into light outputs, enabling operators to monitor equipment conditions at a glance. Their importance spans across industrial automation, consumer electronics, transportation, and medical devices, where reliable visual indication ensures operational safety, efficiency, and user interaction.

2. Major Types and Functional Classification

Type	Functional Features	Application Examples
LED Panel Indicators	Low power consumption, long lifespan, instant response	Industrial control panels, HVAC systems
Lamp-based Pilot Lights	High brightness, compatibility with AC/DC circuits	Machinery status indication, heavy-duty equipment
Combined Indicator/Switch	Integrated illumination with manual control	Emergency stop circuits, control desks
Multi-color Indicators	Programmable color outputs for status differentiation	Network routers, medical diagnostic equipment
Remote Indicators	Separate light source and panel module	Automotive dashboards, aerospace control systems

3. Structure and Components

Typical construction includes:

Light Source: LED chips or filament bulbs with specific color/wavelength
Housing: Thermoplastic or metal body with mounting threads (e.g., M20, NPT)
Optical System: Diffused or focused lens for uniform light distribution
Electrical Interface: Screw terminals, PCB pins, or quick-connect terminals
Sealing Elements: Rubber gaskets for IP65+ protection ratings

4. Key Technical Specifications

Parameter	Significance
Operating Voltage Range	Determines compatibility with control circuits (3-480V AC/DC)
Luminous Intensity (cd)	Affects visibility in different lighting conditions
Color Wavelength (nm)	Standardizes visual coding (e.g., 630nm red for warnings)
MTBF (Hours)	Indicates reliability (LED: 50,000-100,000 hours)
IP Rating	Defines environmental protection level
Response Time (ms)	Critical for real-time status monitoring

5. Application Areas

Industrial: CNC machines, PLC control cabinets, factory automation
Transportation: Locomotive control panels, aircraft avionics
Medical: Patient monitors, imaging equipment status indicators
Consumer: Home appliance power indicators, audio equipment
Energy: Solar inverters, smart grid monitoring systems

6. Leading Manufacturers and Products

Manufacturer	Representative Product	Key Features
Phoenix Contact	ILLINOX series	Modular design, IP69K rating
Omron	XLDC12E-4AH	Ultra-compact LED indicator with 100,000-hour lifespan
Siemens	8WA1000 series	Multi-voltage capability (24-415V AC/DC)
Eaton	Pilot Lights H45K	Shock-resistant filament lamps for heavy-duty use
TE Connectivity	CapLED	Capacitive touch-enabled indicator

7. Selection Recommendations

Key considerations:

Environmental factors: Temperature range (-40 C to +85 C), vibration levels
Electrical compatibility: Voltage matching and circuit type (AC/DC)
Visibility requirements: Ambient light conditions and viewing distance
Certification needs: UL, CE, RoHS compliance for regulatory environments
Mechanical specifications: Panel cutout size (commonly 16/22/30mm)

Example: Selecting an IP67-rated LED indicator with 24V DC operation for a food processing plant's washdown area.

Industry Trends

Emerging developments include:

Integration with IoT systems for smart status monitoring
Miniaturization for high-density panel designs
RGB-LED technology for dynamic color coding
Energy harvesting indicators for self-powered operation
Enhanced durability coatings for extreme environments