Panel Indicators, Pilot Lights

Part Number	Description / PDF	Quantity
FL1M-6SW-1-G3V Mallory Sonalert Products	LED GRN 6MM NUT 3VAC/DC STK	8
FL1P-10QJ-1-G110V Mallory Sonalert Products	LED GRN 10MM SNAP 110VAC/DC STK	14
5563703304F Dialight	LED PNL MT 1" 12V WT DOME YEL	9
1.11.071.001/0550 RAFI	LED PANEL IND 24V IP66/IP67/IP69	9
S10F-12Y IndustrialeMart	HIGH LED 10MM FLAT 12V YLW IP67	40
FL1M-8SJ-3-G12V Mallory Sonalert Products	LED GRN 8MM NUT 12VAC/DC STK	48
FL1P-6QW-1-B3V Mallory Sonalert Products	LED BLU 6MM SNAP 3VAC/DC STK	0
Q22F5AYXXSY12AE APEM Inc.	INDICATOR 12V 22MM FLUSH YELLOW	40
H16F-20W IndustrialeMart	HIGH LED 16MM FLAT 220V WHITE	35
Q16F1CXXY12E APEM Inc.	INDICATOR 12V 16MM FLUSH YELLOW	0
Q22F1ABXXB28AE APEM Inc.	INDICATOR 28V 22MM FLUSH BLUE	44
5100H3 Visual Communications Company, LLC	LED AMBER 1/4" HOLE PANEL MOUNT	673
41W-BG2-SO Visual Communications Company, LLC	PMI LED .250" HI HAT WIRE 2V GRE	0
FL1P-8NJ-1-Y110V Mallory Sonalert Products	LED YEL 8MM NUT 110VAC/DC STK	35
NL67C2G Bulgin	LAMP NEON PNL MNT 125V GREEN	0
61-0009.0 EAO	INDICATOR-ACTUATOR FLUSH MOUNTIN	1
24979683332504F Dialight	LED PANEL IND GRN 5V CYLINDER	98
Q22F1ABXXB12AE APEM Inc.	INDICATOR 12V 22MM FLUSH BLUE	32
G01PC NKK Switches	INDICATOR SW RED LED STRAIGHT PC	0
M12R-10Y IndustrialeMart	LED 12MM ROUND 110V YELLOW	13

Panel Indicators, Pilot Lights

1. Overview

Panel indicators and pilot lights are optoelectronic devices that provide visual status feedback in electrical and electronic systems. These components convert electrical signals into light outputs, enabling operators to monitor equipment conditions at a glance. Their importance spans across industrial automation, consumer electronics, transportation, and medical devices, where reliable visual indication ensures operational safety, efficiency, and user interaction.

2. Major Types and Functional Classification

Type	Functional Features	Application Examples
LED Panel Indicators	Low power consumption, long lifespan, instant response	Industrial control panels, HVAC systems
Lamp-based Pilot Lights	High brightness, compatibility with AC/DC circuits	Machinery status indication, heavy-duty equipment
Combined Indicator/Switch	Integrated illumination with manual control	Emergency stop circuits, control desks
Multi-color Indicators	Programmable color outputs for status differentiation	Network routers, medical diagnostic equipment
Remote Indicators	Separate light source and panel module	Automotive dashboards, aerospace control systems

3. Structure and Components

Typical construction includes:

Light Source: LED chips or filament bulbs with specific color/wavelength
Housing: Thermoplastic or metal body with mounting threads (e.g., M20, NPT)
Optical System: Diffused or focused lens for uniform light distribution
Electrical Interface: Screw terminals, PCB pins, or quick-connect terminals
Sealing Elements: Rubber gaskets for IP65+ protection ratings

4. Key Technical Specifications

Parameter	Significance
Operating Voltage Range	Determines compatibility with control circuits (3-480V AC/DC)
Luminous Intensity (cd)	Affects visibility in different lighting conditions
Color Wavelength (nm)	Standardizes visual coding (e.g., 630nm red for warnings)
MTBF (Hours)	Indicates reliability (LED: 50,000-100,000 hours)
IP Rating	Defines environmental protection level
Response Time (ms)	Critical for real-time status monitoring

5. Application Areas

Industrial: CNC machines, PLC control cabinets, factory automation
Transportation: Locomotive control panels, aircraft avionics
Medical: Patient monitors, imaging equipment status indicators
Consumer: Home appliance power indicators, audio equipment
Energy: Solar inverters, smart grid monitoring systems

6. Leading Manufacturers and Products

Manufacturer	Representative Product	Key Features
Phoenix Contact	ILLINOX series	Modular design, IP69K rating
Omron	XLDC12E-4AH	Ultra-compact LED indicator with 100,000-hour lifespan
Siemens	8WA1000 series	Multi-voltage capability (24-415V AC/DC)
Eaton	Pilot Lights H45K	Shock-resistant filament lamps for heavy-duty use
TE Connectivity	CapLED	Capacitive touch-enabled indicator

7. Selection Recommendations

Key considerations:

Environmental factors: Temperature range (-40 C to +85 C), vibration levels
Electrical compatibility: Voltage matching and circuit type (AC/DC)
Visibility requirements: Ambient light conditions and viewing distance
Certification needs: UL, CE, RoHS compliance for regulatory environments
Mechanical specifications: Panel cutout size (commonly 16/22/30mm)

Example: Selecting an IP67-rated LED indicator with 24V DC operation for a food processing plant's washdown area.

Industry Trends

Emerging developments include:

Integration with IoT systems for smart status monitoring
Miniaturization for high-density panel designs
RGB-LED technology for dynamic color coding
Energy harvesting indicators for self-powered operation
Enhanced durability coatings for extreme environments