Illumination Sources

Image Part Number Description / PDF Quantity Rfq
29-60-09-000

29-60-09-000

Excelitas Technologies

10 WATT HALOGEN ILLUMINATOR

0

299067-310

299067-310

Excelitas Technologies

COAX ILLUM FOR DUAL MAG MODULE

1

30-14-38-000

30-14-38-000

Excelitas Technologies

COAX ILLUM WITH ANALYZER, STEPPT

0

296084-310

296084-310

Excelitas Technologies

COAX ILLUMINATOR OBJECTIVE DUAL

5

30-14-23-000

30-14-23-000

Excelitas Technologies

COAX ILLUM WITH ANALYZER, DC MOT

0

30-14-10-000

30-14-10-000

Excelitas Technologies

COAX ILLUM WITH 5MM FOCUS

2

30-60-20-000

30-60-20-000

Excelitas Technologies

1 WATT, RIGHT ANGLE COAX LED ILL

0

OTFI-0100

OTFI-0100

Excelitas Technologies

FIBER OPTIC ILLUMINATOR

0

OTFI-0290

OTFI-0290

Excelitas Technologies

FIBER OPTIC ILLUMINATOR

0

OTFI-0105

OTFI-0105

Excelitas Technologies

LED FIBEROPTIC ILLUMINATOR

0

Illumination Sources

1. Overview

Illumination sources are critical components in optical inspection systems, providing controlled lighting to enhance image quality and measurement accuracy. These light sources enable precise detection of surface defects, dimensional variations, and material properties across industrial, scientific, and medical applications. Their evolution has directly driven advancements in machine vision, automated quality control, and non-contact measurement technologies.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
LED Light SourcesHigh energy efficiency, long lifespan (50,000+ hours), adjustable wavelengthPCB board inspection, food packaging defect detection
Halogen LampsContinuous spectrum output, high color rendering indexMetal surface roughness measurement, optical microscopy
Xenon LampsHigh-intensity pulsed light, broad spectral rangeHigh-speed motion object capture, 3D shape measurement
Laser IlluminatorsMonochromatic coherence, adjustable beam shapeSemiconductor wafer alignment, precision displacement sensing
Fluorescent LampsUniform area lighting, low heat emissionDocument scanning, textile quality control

3. Structure and Components

Typical illumination systems consist of: - Light source core (LED array/lamp/halogen bulb) - Precision optical components (lenses, diffusers, filters) - Thermal management system (heat sinks/fans) - Power regulation modules - Housing with mechanical adjustment features Advanced systems integrate smart controllers for intensity modulation and spectral tuning.

4. Key Technical Specifications

ParameterImportance
Illuminance (lx)Determines minimum detectable feature size
Spectral Range (nm)Affects material contrast and penetration depth
Color Temperature (K)Influences image sensor color accuracy
Lifespan (hours)Impacts maintenance intervals and TCO
Stability (% fluctuation)Determines measurement repeatability

5. Application Fields

  • Semiconductor manufacturing (wafer inspection, bump detection)
  • Automotive industry (paint finish analysis, weld seam inspection)
  • Medical devices (endoscope imaging, lab-on-chip analysis)
  • Electronics assembly (solder joint AOI, component placement verification)
  • Food & beverage (contaminant detection, label inspection)

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductKey Features
CCS Inc.LDR2-50SW2Programmable RGB LED, 20,000 lux output
Edmund Optics59-875 LED Light EngineTunable spectrum from 400-720nm
CognexDSMax HRHigh-power coaxial illumination for robotic guidance
CCS Inc.LDR2-50SW2Programmable RGB LED, 20,000 lux output

7. Selection Recommendations

Key considerations include: - Spectral matching with target material optical properties - Required illumination uniformity (<5% variation) - Environmental factors (temperature, vibration) - Integration with imaging system's shutter speed - Total cost of ownership (energy consumption vs. lifespan) For example, selecting a 525nm green LED source for red-colored part inspection to maximize contrast.

8. Industry Trends

Current development trends include: - Miniaturization of LED sources for embedded vision systems - AI-integrated lighting control for adaptive optimization - Advancements in UV/VIS/NIR multispectral illumination - Increased adoption of structured light patterns for 3D metrology - Growing demand for sterile, contactless inspection solutions in pharmaceuticals

RFQ BOM Call Skype Email
Top