Serial Device Servers

Image Part Number Description / PDF Quantity Rfq
CO-E1-00AAR

CO-E1-00AAR

Maestro Wireless Solutions (Lantronix)

ETHERNET TO SERIAL TTL

0

70002488-C25

70002488-C25

Digi

CONNECTPORT

0

PXN210002-01U

PXN210002-01U

Maestro Wireless Solutions (Lantronix)

WIRELESS TO SER RS-232/422/485

0

MT100SEM.R2-SP

MT100SEM.R2-SP

Multi-Tech Systems, Inc.

SERV/SER TO ETHERNET PC BOARD MT

0

70001647-C25

70001647-C25

Digi

CONNECTPORT

0

70001615

70001615

Digi

ETHERNET TO SER RS-232/422/485

0

70001843

70001843

Digi

ETHERNET TO SERIAL RS-232

0

DC-ES-8SB-SW

DC-ES-8SB-SW

Digi

ETHERNET TO SERIAL RS-232

0

USB-4604BM-AE

USB-4604BM-AE

Quatech / B+B SmartWorx

4-PORT RS-232/422/485 TO USB CON

0

ET-SDS-1

ET-SDS-1

Red Lion

ETHERNET TO SER RS-232/422/485

0

QSE-400D

QSE-400D

Quatech / B+B SmartWorx

ETHERNET TO SER RS-232/422/485

0

PXN210002-01J

PXN210002-01J

Maestro Wireless Solutions (Lantronix)

WIRELESS TO SER RS-232/422/485

0

QSE-400M

QSE-400M

Quatech / B+B SmartWorx

ETHERNET TO SER RS-232/422/485

0

2400129

2400129

Phoenix Contact

ETH TO SER RS232/422/485/USB 2.0

0

SE5904D-4P-POE-TB

SE5904D-4P-POE-TB

Atop Technologies

ETHERNET TO SER RS-232/422/485

0

DC-SP-01R-S

DC-SP-01R-S

Digi

ETHERNET TO SERIAL RS-232

0

ESERV-12T

ESERV-12T

Red Lion

ETHERNET TO SER RS-232/422/485

0

V700-L22-V2-6

V700-L22-V2-6

Omron Automation & Safety Services

SECS/GEM CONV BLACK/SILVER

0

70001886

70001886

Digi

SERIAL DEVICE SERVER

0

MT100SEM-L.R2-SP

MT100SEM-L.R2-SP

Multi-Tech Systems, Inc.

SERV/SER TO ETHERNET PC BOARD MT

0

Serial Device Servers

1. Overview

Serial Device Servers (SDS) are networking hardware solutions that bridge serial communication interfaces (RS-232/422/485) with Ethernet/IP networks. These devices enable legacy serial equipment to integrate seamlessly with modern TCP/IP-based systems, supporting remote monitoring, configuration, and data exchange. Their importance lies in industrial automation, IoT deployments, and legacy system modernization, where they eliminate distance limitations of serial connections while ensuring protocol compatibility.

2. Main Types and Functional Classification

TypeFunctional FeaturesApplication Examples
Embedded Serial-to-Ethernet ConvertersCompact form factor, DIN-rail mounting, protocol conversion (Modbus/TCP to RTU), built-in web serverFactory automation systems
Wireless Serial Device ServersWi-Fi/BLE connectivity, mobile network support, antenna interfacesRemote sensor networks
Multi-Port Serial Concentrators8-32 serial ports, VLAN support, terminal emulationData center equipment management
Industrial-Grade SDSWide temperature range (-40 C to 75 C), shock/vibration resistance, galvanic isolationOutdoor infrastructure monitoring

3. Structural Composition

Typical hardware components:

  • Enclosure: Industrial-grade ABS plastic or metal housing with IP30 protection
  • Serial Interfaces: DB9/RJ45 connectors with ESD protection ( 15kV air discharge)
  • Network Interface: 10/100/1000 Mbps Ethernet port with Auto MDI/MDI-X
  • Processing Unit: ARM Cortex-M7 or similar processor (200-500 MHz)
  • Memory: 64-256 MB Flash + 128-512 MB RAM
  • Power Supply: 12-48V DC terminal block or PoE (802.3af)

4. Key Technical Specifications

ParameterValue RangeImportance
Serial Port Count1-32 portsDetermines device scalability
Protocol SupportTCP/IP, UDP, SNMP, HTTP/HTTPS, Modbus GatewayEnsures system interoperability
Transmission Rate100 bps-230 kbpsAffects data throughput
Operating Temperature-40 C to +75 CEnvironmental adaptability
MTBF>100,000 hoursSystem reliability indicator

5. Application Domains

Major industries include:

  • Industrial Automation: PLC/SCADA integration, robotics control
  • Healthcare: Medical imaging equipment telemetry
  • Transportation: Traffic light controllers, vehicle diagnostics
  • Energy: Smart grid monitoring, solar inverter management

Real-world case: A German automotive plant used Moxa NPort 5110 devices to network 120 legacy welding robots, achieving 30% maintenance cost reduction.

6. Leading Manufacturers and Products

VendorProduct LineKey Features
Digi InternationalConnectCore X4IPv6 support, AES-256 encryption
SiemensSCALANCE M875PROFINET integration, redundant power
MoxaNPort 66505-port Gigabit Ethernet, -40 C operation
AdvantechEKI-13623G cellular backup, COM port sharing

7. Selection Guidelines

Consideration factors:

  • Port density vs physical space constraints
  • Environmental requirements (temperature, humidity)
  • Protocol compatibility with existing systems
  • Security features (firewall, VLAN segregation)
  • Future expansion capabilities (PoE++, fiber options)
  • Total cost of ownership (warranty period, support SLAs)

8. Industry Trends

Emerging developments:

  • Integration with IIoT platforms via MQTT/OPC UA protocols
  • Edge computing capabilities for local data preprocessing
  • Time-Sensitive Networking (TSN) support for deterministic communication
  • Increased adoption of wireless (5G/NB-IoT) variants for mobile applications
  • AI-driven predictive maintenance capabilities
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