Motors - AC, DC

Image Part Number Description / PDF Quantity Rfq
82724016

82724016

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GEARMOTOR 40 RPM 24V

0

80149605

80149605

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GEARMOTOR 48 RPM 24V

0

80140513

80140513

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MOTORS 80140.5 (BDE40) ADAPTATIO

0

8985A905

8985A905

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MOTOR 898500 - 24V 3800RPM - EMC

0

80149540

80149540

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MOTOR 40W 24VDC + DRIVE TNI20 IN

0

80189743

80189743

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MOTOR 80W 24VDC + DRIVE TNI20 IN

0

80149539

80149539

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MOTOR 40W 24VDC + DRIVE TNI20 IN

0

80149541

80149541

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MOTOR 40W 24VDC + DRIVE TNI20 IN

0

80149537

80149537

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MOTOR 40W 24VDC + DRIVE TNI20 IN

0

80149544

80149544

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MOTOR 66W 12-48VDC + DRIVE SMI21

0

80180002

80180002

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STANDARD MOTOR 3250 RPM 24V

0

80149538

80149538

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MOTOR 40W 24VDC + DRIVE TNI20 IN

0

82710001

82710001

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STANDARD MOTOR 3365 RPM 12V

0

8985A501

8985A501

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MOTOR 898500 - 24V 3800RPM - EMC

0

82861029

82861029

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MOTOR 82860 GEARBOX OVOIDE - BAS

0

8985A904

8985A904

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MOTOR 898500 - 24V 3800RPM - EMC

0

80149536

80149536

Crouzet

MOTOR 40W 24VDC + DRIVE TNI20 IN

0

823440A20.24MB

823440A20.24MB

Crouzet

GEARMOTOR 0.24 RPM 115V

0

82861042

82861042

Crouzet

MOTOR 82860 GEARBOX OVOIDE - BAS

0

8985A903

8985A903

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MOTOR 898500 - 24V 3800RPM - EMC

0

Motors - AC, DC

1. Overview

AC and DC motors are electromechanical devices that convert electrical energy into mechanical motion. AC motors operate on alternating current and rely on electromagnetic induction, while DC motors use direct current and commutator-based commutation. These motors form the backbone of modern industrial automation, transportation systems, and consumer electronics, enabling precise control of motion in applications ranging from factory automation to household appliances.

2. Major Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
AC Induction MotorsSelf-starting, rugged construction, variable speed via frequency controlConveyor belts, pumps, HVAC systems
DC Brushed MotorsSimple speed control via voltage adjustment, carbon brushes for commutationPower tools, automotive actuators
Brushless DC MotorsElectronic commutation, high efficiency, low maintenanceDrones, electric vehicles, CNC machines
Servo MotorsPosition control with feedback loops, high torque-to-inertia ratioRobotics, camera gimbals, packaging machines
Stepper MotorsDiscrete angular movements, open-loop position control3D printers, textile machines, medical scanners

3. Structure and Components

Typical motor components include:

  • Stator: Stationary magnetic field component with windings
  • Rotor: Rotating assembly with conductive bars (AC) or armature coils (DC)
  • Bearings: Support shaft rotation with minimal friction
  • Commutator/Brushes: In DC motors, for current direction switching
  • Enclosure: Protects internal components and provides mounting features
  • Shaft: Transmits mechanical power to load

4. Key Technical Specifications

ParameterDescriptionImportance
Power Rating (kW/HP)Maximum continuous mechanical outputDetermines load capacity
RPMNo-load rotational speed at rated voltage/frequencyMatches motor to application speed
Torque (Nm)Rotational force capabilityCrucial for acceleration and load handling
Efficiency (%)Electrical to mechanical energy conversion rateAffects operating costs and heat generation
Ingress Protection (IP)Environmental protection ratingDetermines suitability for harsh environments
Duty CycleOperating time vs. rest periodPrevents overheating in cyclic operations

5. Application Fields

  • Industrial: CNC machining centers, automated guided vehicles
  • Consumer: Washing machines, electric fans, power windows
  • Medical: MRI scanners, infusion pumps, surgical robots
  • Transportation: Electric vehicle propulsion, locomotive traction
  • Renewables: Wind turbine generators, solar tracking systems

6. Leading Manufacturers and Products

ManufacturerProduct SeriesKey Features
SiemensSIMOTICS M-1SM1High-efficiency IE4 motor, IP65 protection
ABBACS880 Servo DriveMulti-axis coordination, dynamic response
Maxon MotorEC-i40 BrushlessSlotless design, 40mm diameter
PortescapDisc Magnet MotorsHigh torque-to-inertia ratio
Yaskawa ElectricMP Series Servos24-bit absolute encoder, vibration suppression

7. Selection Guidelines

  1. Calculate required torque and speed using load dynamics
  2. Assess environmental conditions (temperature, humidity, dust)
  3. Choose between AC/DC based on power supply availability
  4. Consider control requirements (position/velocity accuracy)
  5. Evaluate maintenance requirements and lifecycle costs
  6. Verify mounting dimensions and shaft compatibility
  7. Check compliance with industry standards (IEC, NEMA)

8. Industry Trends

Current developments include:

  • Increased adoption of IoT-enabled "smart" motors with condition monitoring
  • Integration with AI-based predictive maintenance systems
  • Development of high-torque density motors for electric vehicles
  • Advancements in wide bandgap semiconductor drives (SiC/GaN)
  • Miniaturization for portable medical and robotics applications
  • Focus on IE5 ultra-premium efficiency standards compliance

Actual Case: In a semiconductor manufacturing plant, replacing standard AC motors with high-precision brushless DC motors in wafer handling systems reduced positioning errors by 60% while decreasing energy consumption by 25% through optimized drive algorithms.

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