Motor Driver Boards, Modules

Image	Part Number	Description / PDF	Quantity	Rfq
	3G3MX2-AB001 Omron Automation & Safety Services	VARI FREQ DRIVE 1A 240V LOAD	0
	R88D-KN15H-ECT-R Omron Automation & Safety Services	SERVO DRIVER 9.4A 240V LOAD	0
	FND-X25H-SRT Omron Automation & Safety Services	SERVO DRIVER 25A 240V LOAD	0
	3G3JE-A2004B Omron Automation & Safety Services	VARI FREQ DRIVE 2.5A 230V LOAD	0
	G3JA-C403B AC100-240 Omron Automation & Safety Services	MOTOR STARTER 3A 480V LOAD	0
	3G3DV-A5185-B000 Omron Automation & Safety Services	VARI FREQ DRIVE 27A 575V LOAD	0
	3G3DV-A5150-0000 Omron Automation & Safety Services	VARI FREQ DRIVE 22A 575V LOAD	0
	3G3JV-A2002-A Omron Automation & Safety Services	VARI FREQ DRIVE 1.6A 230V LOAD	0
	G3JA-D409B AC100-240 Omron Automation & Safety Services	MOTOR STARTER 9A 480V LOAD	0
	3G3RX-A4450 Omron Automation & Safety Services	VARI FREQ DRIVE 91A 480V LOAD	0
	3G3JX-AE022 Omron Automation & Safety Services	VARI FREQ DRIVE 10A 240V LOAD	0
	R88D-KT08HV10 Omron Automation & Safety Services	SERVO DRIVER 4.1A 230V LOAD	0
	R88D-KT10HV10 Omron Automation & Safety Services	SERVO DRIVER 5.9A 230V LOAD	0
	3G3DV-A4015-B001 Omron Automation & Safety Services	VARI FREQ DRIVE 3.4A 460V LOAD	0
	3G3MX2-A4007 Omron Automation & Safety Services	VARI FREQ DRIVE 3.4A 480V LOAD	0
	3G3DV-A4007-B001 Omron Automation & Safety Services	VARI FREQ DRIVE 2.1A 460V LOAD	0
	G3JA-D416B AC/DC24 Omron Automation & Safety Services	MOTOR STARTER 16A 480V LOAD	0
	3G3MX-A2004 Omron Automation & Safety Services	VARI FREQ DRIVE 3A 240V LOAD	0
	G3JA-D432B AC/DC24 Omron Automation & Safety Services	MOTOR STARTER 32A 480V LOAD	0
	CIMR-V7AZ-20P40B Omron Automation & Safety Services	VARI FREQ DRIVE 3A 230V LOAD	0

Motor Driver Boards, Modules

1. Overview

Motor driver boards/modules are electronic devices that act as intermediaries between control systems (e.g., microcontrollers) and motors. They convert low-power control signals into high-power electrical currents to drive motors efficiently. These components enable precise regulation of motor speed, direction, torque, and position. Their importance spans across automation, robotics, industrial machinery, and consumer electronics, where accurate motion control is critical for system performance.

2. Main Types & Functional Classification

Type	Functional Features	Application Examples
H-Bridge Drivers	Bi-directional control using transistor bridges, basic speed regulation	DC motor direction control in robotic arms
Stepper Motor Drivers	Microstepping, position accuracy, torque control	3D printers, CNC machines
Servo Controllers	Feedback loop integration, precise angular positioning	RC vehicles, industrial automation
Brushless DC (BLDC) Drivers	Electronic commutation, high efficiency, variable speed	Drones, HVAC systems
Integrated Smart Modules	Embedded control logic, thermal protection, communication interfaces	Autonomous vehicles, medical pumps

3. Structure & Components

A typical motor driver contains:

Power Transistors: MOSFETs or IGBTs for switching high currents
Control IC: Processes PWM signals and manages commutation
Heat Sink: Aluminum-based PCB or external fins for thermal management
Protection Circuits: Overcurrent, overtemperature, and voltage spike suppression
Connectors: Screw terminals for motor wiring and control interfaces (UART/SPI)

4. Key Technical Specifications

Parameter	Importance
Max Continuous Current	Determines motor power capacity (e.g., 5A for NEMA 23 stepper)
Voltage Range	Must match motor supply (e.g., 8-45V for industrial BLDC drivers)
Efficiency (Typical >90%)	Impacts thermal performance and energy consumption
Control Resolution	Microstepping levels (e.g., 1/16-step for precision engravers)
Protection Features	Overcurrent/voltage, thermal shutdown (critical for reliability)
Communication Protocols	CAN, Modbus support for industrial IoT integration

5. Application Fields

Industrial: CNC machining centers, conveyor belt systems
Consumer: Smart home appliances, gaming consoles
Medical: MRI scanner positioning, insulin pumps
Automotive: Electric vehicle powertrains, EPS systems
Robotics: Collaborative robot joint control

6. Leading Manufacturers & Products

Manufacturer	Representative Product	Key Specifications
TI (Texas Instruments)	DRV8825	2.5A RMS, 1/32 microstepping, thermal shutdown
STMicroelectronics	L6470	3.0A peak, SPI interface, stall detection
ON Semiconductor	MC33926	3.0A continuous, bidirectional control
Maxon Motor	EPOS4 Compact	50A peak, EtherCAT interface, encoder feedback

7. Selection Guidelines

Match driver current/voltage ratings to motor specifications
Select control mode (PWM, analog, digital) based on system requirements
Consider environmental factors (temperature, vibration)
Verify required protection features (IP rating for harsh environments)
Evaluate integration needs (footprint, communication protocols)
Balance cost vs. performance for volume production

8. Industry Trends

Emerging trends include:

Integration: System-on-Chip (SoC) drivers combining control and power stages
Smart Diagnostics: Built-in current sensing and predictive maintenance algorithms
Wide Bandgap Semiconductors: SiC/GaN transistors enabling higher switching frequencies
Wireless Control: Bluetooth/Wi-Fi-enabled drivers for IoT applications
Miniaturization: Chip-scale packaging for space-constrained applications