Motor Driver Boards, Modules

Image	Part Number	Description / PDF	Quantity	Rfq
	RVCFE3403000 Carlo Gavazzi	VFD 480V 3PH 30KW SIZE 5	0
	RSWT4055E0V011 Carlo Gavazzi	3PH MTR SS 55A 110-400V	0
	RSWT4012E0V00 Carlo Gavazzi	3PH MTR SS 12A 110-400V	0
	RVCFC3400750F Carlo Gavazzi	VFD 480V 3PH 7.5KW SIZE 3	0
	RSE2203-B Carlo Gavazzi	MTR DIN MT SOFT START 220V 3A	0
	RSBT4895CVC Carlo Gavazzi	3PH COMP SOFT START 220-480V	0
	RSGD60100GGVX311C Carlo Gavazzi	2PH SS CONT 100A 100-240V+O/L+MB	0
	RSE6025-C1 Carlo Gavazzi	MTR DIN MT S START W/R 600/25A	0
	RVCFF3404500 Carlo Gavazzi	VFD 480V 3PH 45KW SIZE 6	0
	RVCFB3400370F Carlo Gavazzi	VFD 480V 3PH 3.7KW SIZE 2	0
	RVCFC3400550F Carlo Gavazzi	VFD 480V 3PH 5.5KW SIZE 3	0
	RVCFC3200750 Carlo Gavazzi	VFD 230V 3PH 7.5KW SIZE 3	0
	RSWT4090F0V011 Carlo Gavazzi	3PH MTR SS 90A 24VAC/DC	0
	RSWT4016F0V00 Carlo Gavazzi	3PH MTR SS 16A 24VAC/DC	0
	RSWT4045F0V011 Carlo Gavazzi	3PH MTR SS 45A 24VAC/DC	0
	RSGD6016GGVD210 Carlo Gavazzi	2PH SS CONT 16A 100-240V I/P + O	0
	RSE4803-B Carlo Gavazzi	MTR DIN MT SOFT START 480V 3A	0
	RVCFD3402200 Carlo Gavazzi	VFD 480V 3PH 22KW SIZE 4	0
	RVCFD3401500 Carlo Gavazzi	VFD 480V 3PH 15KW SIZE 4	0
	RSWT4025E0V00 Carlo Gavazzi	3PH MTR SS 25A 110-400V	0

Motor Driver Boards, Modules

1. Overview

Motor driver boards/modules are electronic devices that act as intermediaries between control systems (e.g., microcontrollers) and motors. They convert low-power control signals into high-power electrical currents to drive motors efficiently. These components enable precise regulation of motor speed, direction, torque, and position. Their importance spans across automation, robotics, industrial machinery, and consumer electronics, where accurate motion control is critical for system performance.

2. Main Types & Functional Classification

Type	Functional Features	Application Examples
H-Bridge Drivers	Bi-directional control using transistor bridges, basic speed regulation	DC motor direction control in robotic arms
Stepper Motor Drivers	Microstepping, position accuracy, torque control	3D printers, CNC machines
Servo Controllers	Feedback loop integration, precise angular positioning	RC vehicles, industrial automation
Brushless DC (BLDC) Drivers	Electronic commutation, high efficiency, variable speed	Drones, HVAC systems
Integrated Smart Modules	Embedded control logic, thermal protection, communication interfaces	Autonomous vehicles, medical pumps

3. Structure & Components

A typical motor driver contains:

Power Transistors: MOSFETs or IGBTs for switching high currents
Control IC: Processes PWM signals and manages commutation
Heat Sink: Aluminum-based PCB or external fins for thermal management
Protection Circuits: Overcurrent, overtemperature, and voltage spike suppression
Connectors: Screw terminals for motor wiring and control interfaces (UART/SPI)

4. Key Technical Specifications

Parameter	Importance
Max Continuous Current	Determines motor power capacity (e.g., 5A for NEMA 23 stepper)
Voltage Range	Must match motor supply (e.g., 8-45V for industrial BLDC drivers)
Efficiency (Typical >90%)	Impacts thermal performance and energy consumption
Control Resolution	Microstepping levels (e.g., 1/16-step for precision engravers)
Protection Features	Overcurrent/voltage, thermal shutdown (critical for reliability)
Communication Protocols	CAN, Modbus support for industrial IoT integration

5. Application Fields

Industrial: CNC machining centers, conveyor belt systems
Consumer: Smart home appliances, gaming consoles
Medical: MRI scanner positioning, insulin pumps
Automotive: Electric vehicle powertrains, EPS systems
Robotics: Collaborative robot joint control

6. Leading Manufacturers & Products

Manufacturer	Representative Product	Key Specifications
TI (Texas Instruments)	DRV8825	2.5A RMS, 1/32 microstepping, thermal shutdown
STMicroelectronics	L6470	3.0A peak, SPI interface, stall detection
ON Semiconductor	MC33926	3.0A continuous, bidirectional control
Maxon Motor	EPOS4 Compact	50A peak, EtherCAT interface, encoder feedback

7. Selection Guidelines

Match driver current/voltage ratings to motor specifications
Select control mode (PWM, analog, digital) based on system requirements
Consider environmental factors (temperature, vibration)
Verify required protection features (IP rating for harsh environments)
Evaluate integration needs (footprint, communication protocols)
Balance cost vs. performance for volume production

8. Industry Trends

Emerging trends include:

Integration: System-on-Chip (SoC) drivers combining control and power stages
Smart Diagnostics: Built-in current sensing and predictive maintenance algorithms
Wide Bandgap Semiconductors: SiC/GaN transistors enabling higher switching frequencies
Wireless Control: Bluetooth/Wi-Fi-enabled drivers for IoT applications
Miniaturization: Chip-scale packaging for space-constrained applications