Ferrite Cores

Image Part Number Description / PDF Quantity Rfq
6598100121

6598100121

Fair-Rite Products Corp.

98 EP CORE SET

0

8995252521

8995252521

Fair-Rite Products Corp.

95 EFD CORE SET

0

9498114002

9498114002

Fair-Rite Products Corp.

98 E CORE SET

0

9495201002

9495201002

Fair-Rite Products Corp.

95 PLANAR E CORE SET

0

6695323121

6695323121

Fair-Rite Products Corp.

95 PQ CORE SET

0

9598394002

9598394002

Fair-Rite Products Corp.

98 ETD CORE SET

0

4277353405

4277353405

Fair-Rite Products Corp.

77 SLEEVE

0

9578394002

9578394002

Fair-Rite Products Corp.

78 ETD CORE SET

0

6295110121

6295110121

Fair-Rite Products Corp.

95 RM CORE SET

0

6595070121

6595070121

Fair-Rite Products Corp.

95 EP CORE SET

0

9578110502

9578110502

Fair-Rite Products Corp.

78 ER CORE SET SET

0

5961007403

5961007403

Fair-Rite Products Corp.

FERRITE TOROIDS / FERRITE RINGS

468

5975000101

5975000101

Fair-Rite Products Corp.

75 TOROID

0

5978017301

5978017301

Fair-Rite Products Corp.

78 TOROID

0

9578495402

9578495402

Fair-Rite Products Corp.

78 EER CORE SET

0

5678090621

5678090621

Fair-Rite Products Corp.

78 POT CORE SET

0

4277453509

4277453509

Fair-Rite Products Corp.

77 SLEEVE

0

5943005101

5943005101

Fair-Rite Products Corp.

43 TOROID

0

9498111002

9498111002

Fair-Rite Products Corp.

98 E CORE SET

0

6298230121

6298230121

Fair-Rite Products Corp.

98 RM CORE

0

Ferrite Cores

1. Overview

Ferrite cores are ceramic compounds made from iron oxide and other metal oxides, sintered to form high-permeability magnetic materials. They exhibit low eddy current losses at high frequencies, making them ideal for electromagnetic interference (EMI) suppression, energy storage, and signal transmission in modern electronics. Their unique combination of high resistivity and magnetic properties enables efficient operation in power conversion systems, telecommunications, and automotive electronics.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
EE/EI CoresHigh inductance, easy assemblySwitch-mode power supplies (SMPS)
RM CoresCompact design, low leakage inductanceDC-DC converters
PQ CoresHigh power handling, uniform magnetic pathAutomotive battery chargers
EP Cores360 winding space, mechanical stabilityLED drivers
Toroidal CoresLow electromagnetic radiation, high efficiencyRF filters, current sensors

3. Structure and Composition

Typical ferrite cores consist of:

  • Base material: Mn-Zn or Ni-Zn ferrite compounds
  • Geometric shapes: E/I, pot, toroid, planar, or custom geometries
  • Surface treatment: Coatings (epoxy, parylene) or tape wrapping for insulation
  • Dimensional tolerances: 1% to 3% depending on manufacturing process

4. Key Technical Specifications

ParameterDescriptionImportance
Initial Permeability ( i)Relative magnetic permeability at 10kHzDetermines inductance capability
Saturation Flux Density (Bs)Maximum magnetic flux before saturationLimits power handling capacity
Resistivity ( )Volume resistivity ( cm)Controls eddy current losses
Curie Temperature (Tc)Temperature threshold for magnetic lossDefines operational temperature limits
Dimensional ToleranceGeometric precision ( 0.05-0.2mm)Affects winding compatibility

5. Application Fields

  • Power Electronics: SMPS, inverters, EV chargers
  • Telecommunications: Broadband transformers, signal isolators
  • Automotive: On-board chargers, DC-DC converters
  • Consumer Electronics: LED ballasts, adapter transformers
  • Industrial: Motor drives, energy storage inductors

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductKey Features
TDK CorporationPC40 MaterialHigh Bs (510mT), low core loss
Ferroxcube3C90 Material i=2300, Tc=215 C
Magnetics Inc.R MaterialHigh stability (-20~125 C)
Changzhou FulltimeEE85/38/20Planar transformer core

7. Selection Guidelines

  1. Determine operational frequency (Mn-Zn for <5MHz, Ni-Zn for >5MHz)
  2. Calculate required AL value for inductance
  3. Verify Bs against peak current requirements
  4. Select dimensional compatibility with PCB/winding equipment
  5. Assess temperature stability requirements

8. Industry Trends

Key development directions include:

  • Miniaturization for high-frequency (>1MHz) operation
  • New materials with permeability >3000 and Bs >550mT
  • Integrated magnetics combining multiple functions
  • Environmental compliance (RoHS, halogen-free coatings)
  • AI-driven core optimization for EV powertrains

Market forecasts predict 6.8% CAGR through 2027, driven by 5G infrastructure and renewable energy systems.

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