Cable Assemblies

Image	Part Number	Description / PDF	Quantity	Rfq
	VA70-TP-1.85-60 Rosenberger	1.85 KIT TESTCABLESET VA	0
	VA26-TP-3.50-60 Rosenberger	PRECISION 3.50 TESTCABLESET VA	0
	VA26-TP-N-60 Rosenberger	PRECISION 3.50/N TYPE TESTCABLES	0
	VA50-TP-2.40-60 Rosenberger	PRECISION 2.40 TESTCABLESET VA	0
	VA40-TP-2.92-60 Rosenberger	PRECISION 2.92 TESTCABLESET VA	0
	VA41-TP-2.92-60 Rosenberger	PRECISION 2.40/2.92 TESTCABLESET	0

Cable Assemblies

1. Overview

Cable assemblies are pre-assembled collections of cables, wires, connectors, and terminations designed to transmit power, signals, or data. They serve as critical components in electronics, enabling reliable connectivity across diverse systems. In modern technology, cable assemblies ensure operational efficiency in harsh environments, reduce installation time, and enhance system durability. Their importance spans industries like telecommunications, automotive, aerospace, and industrial automation.

2. Major Types and Functional Classification

Type	Functional Characteristics	Application Examples
Power Cable Assemblies	High current capacity, durable insulation	Industrial machinery, data centers
Signal Cable Assemblies	Low noise interference, high-frequency transmission	Telecom networks, audio equipment
Shielded Cable Assemblies	EMI/RFI protection, grounded shielding layers	Military radar systems, medical imaging
Fiber Optic Cable Assemblies	High-speed data transfer, immunity to electromagnetic interference	5G networks, undersea communication

3. Structure and Components

A typical cable assembly includes:

Conductors: Copper or aluminum strands for power/signal transmission
Insulation: PVC, polyethylene, or Teflon for electrical isolation
Shielding: Braided copper or foil layers to prevent interference
Connectors: USB, HDMI, or custom interfaces for device linkage
Outer Jacket: Abrasion-resistant materials like polyurethane for environmental protection

4. Key Technical Specifications

Parameter	Description	Importance
Conductor Material	Defines conductivity and flexibility	Impacts signal integrity and durability
Insulation Resistance	Measured in megaohms (M )	Determines safety and fault prevention
Temperature Range	Operational limits (e.g., -40 C to 125 C)	Ensures reliability in extreme conditions
Shielding Effectiveness	Attenuation of EMI/RFI (dB)	Preserves signal quality in noisy environments
Voltage/Current Rating	Maximum allowable electrical load	Prevents overheating and system failure

5. Application Fields

Telecommunications: 5G base stations, fiber optic networks
Automotive: EV charging cables, CAN bus systems
Industrial Automation: PLC control panels, robotics
Medical Devices: MRI scanners, patient monitoring systems
Aerospace: Avionics wiring, satellite communication

6. Leading Manufacturers and Products

Manufacturer	Representative Product	Key Features
TE Connectivity	DEUTSCH DT Series	High-vibration resistance, IP69K rating
Amphenol	Rosenberger HSD Cable	Up to 15 Gbps data rate, automotive-grade
Molex	Mini50 Cable Assemblies	Compact design, 50+ Gbps transmission
Corning	ClearCurve Fiber Assemblies	High-density, bend-insensitive optics

7. Selection Guidelines

Key considerations include:

Environmental conditions (temperature, moisture, chemicals)
Electrical requirements (voltage, current, frequency)
Mechanical stress (flexing, bending radius)
Compliance with standards (UL, RoHS, ISO 9001)
Cost-efficiency for volume production

Case Study: For offshore wind turbines, select UV-resistant jackets and corrosion-proof connectors to withstand marine environments.

8. Industry Trends

Emerging trends include:

Miniaturization for IoT and wearable devices
Adoption of hybrid cables (power + fiber optics)
Increased demand for high-speed data cables (400Gbps+)
Growth of EV charging infrastructure driving high-current cables
Integration of smart materials for self-diagnosing assemblies