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Robotics - Robots

Image Part Number Description / PDF Quantity Rfq
610000-2974

610000-2974

Denso Robotics

ROBOT COBOTTA/STANDARD OS

10
610000-2976

610000-2976

Denso Robotics

ROBOT COBOTTA STRD OS W/ GRIPPER

10

Robotics - Robots

1. Overview

Industrial robots are programmable mechanical devices designed to automate complex tasks in manufacturing, logistics, and service industries. Defined by ISO 10218-1 as "actuated mechanisms programmable in two or more axes," these systems combine precision mechanics, sensor technology, and advanced algorithms. Their importance stems from enabling mass customization, improving workplace safety, and optimizing production efficiency in Industry 4.0 environments.

2. Major Types and Functional Classification

Type Functional Characteristics Application Examples
Articulated Robots Multi-jointed arms with 6+ degrees of freedom, high flexibility Automotive welding, palletizing
SCARA Robots Horizontal motion specialization, fast pick-and-place operations Electronics assembly lines
Delta Robots Parallel kinematics, high-speed operation in 3D space Food packaging, pharmaceutical sorting
Collaborative Robots (Cobots) Force-limited design, human-robot interaction capabilities Machine tending, quality inspection
Autonomous Mobile Robots (AMRs) Navigation systems with SLAM technology, material transport Warehouse logistics, hospital delivery

3. Structure and Components

Typical robotic systems consist of:

  • Mechanical structure: Aluminum/steel frames with harmonic drives
  • Actuation system: Servo motors with torque transmission components
  • Sensor array: Encoders, torque sensors, vision systems
  • Control system: Real-time processors with ROS-based software
  • End-effectors: Grippers, welding torches, suction cups
  • Power supply: Integrated cabling or battery systems

Modern designs incorporate AI-driven perception systems and digital twin integration capabilities.

4. Key Technical Specifications

Parameter Importance Typical Range
Load Capacity Determines application suitability 0.5-2000 kg
Repeatability Quality assurance metric 0.02- 0.1 mm
Reach Operational workspace definition 300-4000 mm
Number of Axes Determines movement flexibility 4-7 axes
Cycle Time Productivity measurement 0.3-5 s

5. Application Fields

Major industrial applications include:

  • Automotive: Spot welding robots (e.g., KUKA KR 1000)
  • Electronics: Chip mounting systems (e.g., Epson SCARA)
  • Logistics: AMR fleets for warehouse automation (e.g., Amazon Robotics)
  • Healthcare: Surgical robots (e.g., Intuitive Surgical's da Vinci)
  • Food & Beverage: Hygienic packaging robots (e.g., ABB FlexPicker)

Case Study: Tesla's Gigafactory employs over 1000 robots for battery production, achieving 99.95% process consistency.

6. Leading Manufacturers and Products

Manufacturer Key Product Technical Highlights
ABB IRB 1200 6-axis, 7 kg payload, 0.01 mm repeatability
FANUC Delta iR High-speed food sorting, 200 picks/min
KUKA AGILUS KR Compact design, IP67 protection rating
Universal Robots UR10e Collaborative robot with 126 Nm torque
Yaskawa Motoman GP Welding robot with integrated seam tracking

7. Selection Recommendations

Key selection criteria:

  1. Application requirements (precision vs. payload capacity)
  2. Environmental factors (temperature, humidity, dust)
  3. Integration capabilities (existing PLC systems, communication protocols)
  4. Total Cost of Ownership (maintenance, energy consumption)
  5. Scalability for future upgrades

Recommendation: For mixed-product lines, consider UR10e cobots with quick-change end-effectors.

8. Industry Trends

Key development directions:

  • AI integration: Machine learning for predictive maintenance
  • Human-robot collaboration: Enhanced safety systems (ISO/TS 15066)
  • Edge computing: Real-time data processing at the device level
  • Modular design: Customizable robot configurations
  • Sustainability: Energy-efficient actuators and recyclable components

Market projection: The global industrial robotics market is expected to reach $33.8B by 2025 (CAGR 11.2%).

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