Panel Meters - Counters, Hour Meters

Image Part Number Description / PDF Quantity Rfq
SCUB1V00

SCUB1V00

Red Lion

TACHOMETER LCD

0

LGD00001

LGD00001

Red Lion

COUNTER LCD 8 CHAR 115/230V PNL

0

PAXC0010

PAXC0010

Red Lion

COUNTER LED 6 CHAR 24V PANEL MT

0

LGB00000

LGB00000

Red Lion

COUNTER LCD 8 CHAR 115/230V PNL

0

PAXR0010

PAXR0010

Red Lion

TACHOMETER LED 5 CHAR 24V PNL MT

0

PAXI0100

PAXI0100

Red Lion

TACHOMETER LED 6 CHAR 85-250V

0

CUB4L80M

CUB4L80M

Red Lion

COUNTER LCD 8 CHAR 3V PANEL MT

0

LGPM0001

LGPM0001

Red Lion

COUNTER LCD 8 CHAR 115/230V PNL

0

LGB00100

LGB00100

Red Lion

COUNTER LCD 8 CHAR 115/230V PNL

0

LGM00001

LGM00001

Red Lion

COUNTER LCD 8 CHAR 115/230V PNL

0

LGS00001

LGS00001

Red Lion

COUNTER LCD 8 CHAR 115/230V PNL

0

CUB3B000

CUB3B000

Red Lion

METER CUB 3 CONTROLLER

0

PAXI0000

PAXI0000

Red Lion

TACHOMETER LED 6 CHAR 85-250V

0

LGPBF100

LGPBF100

Red Lion

COUNTER LCD 8 CHAR 115/230V PNL

0

LGS00101

LGS00101

Red Lion

COUNTER LCD 8 CHAR 115/230V PNL

0

PAXI0110

PAXI0110

Red Lion

TACHOMETER LED 6 CHAR 24V PNL MT

0

DT900020

DT900020

Red Lion

TACHOMETER LCD 5 CHAR 3.6V PNL

0

LGD00101

LGD00101

Red Lion

COUNTER LCD 8 CHAR 115/230V PNL

0

PAXC0000

PAXC0000

Red Lion

COUNTER LED 6 CHAR 85-250V PANEL

0

Panel Meters - Counters, Hour Meters

1. Overview

Panel meters, including counters and hour meters, are essential components in industrial automation systems. These devices measure, display, and record critical operational parameters such as event counts, runtime hours, and cycle durations. Counters track discrete events (e.g., machine cycles), while hour meters accumulate total operating time. Their importance lies in enabling process optimization, predictive maintenance, and compliance with industry standards across manufacturing, energy, and transportation sectors.

2. Major Types and Functional Classification

TypeFunctional FeaturesApplication Examples
Preset CountersUser-defined target values with alarm outputsPackaging machines, conveyor systems
Reversible CountersUp/down counting with direction detectionCoil winding machines, elevator position tracking
Multi-function CountersCombined time/count measurement with programmable logicAssembly lines, test equipment
Mechanical Hour MetersElectromechanical accumulation with non-resettable registersEngine runtime tracking, maintenance scheduling
Electronic Hour MetersDigital displays with power-loss memory retentionIndustrial compressors, HVAC systems

3. Structure and Composition

Typical panel meters consist of: - Enclosure: Flame-retardant polycarbonate or metal housing (IP65/IP67 rated) - Display Module: 7-segment LED/LCD with 0.36"-1.0" digit height - Sensing Circuitry: Optical/electromagnetic sensors for signal detection - Processing Unit: 8/32-bit microcontroller with firmware algorithms - Input Interface: Dry contact/4-20mA/PWM signal compatibility - Power Supply: 12-24V DC or 100-240V AC universal input - Communication Ports: RS-485 Modbus, CANopen (for advanced models)

4. Key Technical Specifications

ParameterDescriptionImportance
Measurement Range1 to 999,999 counts / 0.1 to 99,999.9 hoursDetermines operational limits
Counting Speed0.1ms to 50kHz response timeEnsures accuracy in high-speed applications
Accuracy 1 count or 0.1% of readingImpacts process reliability
Environmental Rating-20 C to +70 C operating temp, IP66 Guarantees performance in harsh conditions
Electrical Isolation2kVrms input-to-power isolationProtects against voltage transients

5. Application Fields

  • Manufacturing: CNC machine cycle monitoring, robotic arm operation tracking
  • Energy: Wind turbine runtime logging, solar inverter maintenance scheduling
  • Transportation: Locomotive engine hours tracking, aircraft component lifecycle management
  • Process Industry: Pump runtime monitoring in oil refineries, conveyor belt cycle counting

6. Leading Manufacturers and Representative Products

ManufacturerProduct SeriesKey Features
SiemensKP12 Basic Counter6-digit LED, 10kHz max frequency, PROFINET interface
OmronK3HB-M Digital CounterDual-input capability, 0.01s time resolution
Red Lion ControlsCNT248ELModbus TCP connectivity, web-based configuration
Carlo GavazziCD48HS Hour MeterNon-resettable mechanical register, 15-year battery backup

7. Selection Recommendations

Key considerations for optimal selection: - Application Requirements: Determine counting directionality, resolution needs, and data logging frequency - Environmental Conditions: Assess temperature extremes, vibration levels, and chemical exposure - Integration Needs: Verify compatibility with existing PLC systems and fieldbus protocols - Power Constraints: Match voltage requirements with available power sources - Compliance Standards: Ensure certifications (CE, UL, RoHS) meet regional regulations

Case Study: In automotive production lines, Omron's K3HB-M counters reduced downtime by 18% through precise weld gun cycle tracking.

8. Industry Trends

Current developments include: - Smart Integration: IoT-enabled meters with cloud connectivity for predictive maintenance - Energy Efficiency: Low-power consumption designs meeting Industry 4.0 standards - Advanced Analytics: Embedded AI for anomaly detection in operational patterns - Modular Design: Interchangeable input modules for rapid field customization - Cybersecurity: Encrypted communication protocols for industrial network protection

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