Panel Meters - Counters, Hour Meters

Image Part Number Description / PDF Quantity Rfq
H7ER-NV1-B

H7ER-NV1-B

Omron Automation & Safety Services

TACHOMETER LCD 5 CHAR PANEL MT

0

H7CX-A-N AC100-240

H7CX-A-N AC100-240

Omron Automation & Safety Services

COUNTER LCD 6 CHAR 100-240V PNL

6

703PR-102

703PR-102

Curtis Instruments

COUNTER LCD 6 CHAR 6-12V T/H

1052

C48CB100

C48CB100

Red Lion

COUNTER LCD 6 CHAR 85-250V PANEL

0

H7CN-YLNM AC100-240

H7CN-YLNM AC100-240

Omron Automation & Safety Services

COUNTER LED 4 CHAR 100-240V PNL

1

LC4H-R4-DC24VS

LC4H-R4-DC24VS

Panasonic

COUNTER LCD 4 CHAR 12-24V PNL MT

22

87622061

87622061

Crouzet

COUNTER LCD 8 CHAR PANEL MOUNT

43

CT6M-2P4

CT6M-2P4

IndustrialeMart

COUNTER TIMER 100-240VAC

92

R7140

R7140

REED Instruments

COMBINATION CONTACT / LASER PHOT

38

CUB7CVR0

CUB7CVR0

Red Lion

COUNTER LCD 8 CHAR 3.6V PANEL MT

0

82453-85

82453-85

Honeywell Sensing and Productivity Solutions

COUNTER 5 CHAR 10-80V PANEL MT

1

CT4S-1P2T

CT4S-1P2T

IndustrialeMart

COUNTER TIMER 24VAC/24-48VDC

0

701ZR001N1248D2060A

701ZR001N1248D2060A

Curtis Instruments

COUNTER LCD 6 CHAR 20-60V PNL MT

312

700DR001048150D100230A

700DR001048150D100230A

Curtis Instruments

COUNTER LCD 6 CHAR 100-230V PNL

0

H7ET-N1-B

H7ET-N1-B

Omron Automation & Safety Services

COUNTER LCD 7 CHAR PANEL MOUNT

2

C48CB111

C48CB111

Red Lion

COUNTER LCD 6 CHAR 24V PANEL MT

0

17305005

17305005

Curtis Instruments

COUNTER LCD 6 CHAR 20-60V PNL MT

0

H7EC-NFV-B

H7EC-NFV-B

Omron Automation & Safety Services

COUNTER LCD 8 CHAR PANEL MOUNT

240

DM8000

DM8000

Dart Controls

PROGRAMMABLE TACHOMETER

25

H7HP-C8D

H7HP-C8D

Omron Automation & Safety Services

COUNTER LCD 8 CHAR 12-24V PNL MT

1

Panel Meters - Counters, Hour Meters

1. Overview

Panel meters, including counters and hour meters, are essential components in industrial automation systems. These devices measure, display, and record critical operational parameters such as event counts, runtime hours, and cycle durations. Counters track discrete events (e.g., machine cycles), while hour meters accumulate total operating time. Their importance lies in enabling process optimization, predictive maintenance, and compliance with industry standards across manufacturing, energy, and transportation sectors.

2. Major Types and Functional Classification

TypeFunctional FeaturesApplication Examples
Preset CountersUser-defined target values with alarm outputsPackaging machines, conveyor systems
Reversible CountersUp/down counting with direction detectionCoil winding machines, elevator position tracking
Multi-function CountersCombined time/count measurement with programmable logicAssembly lines, test equipment
Mechanical Hour MetersElectromechanical accumulation with non-resettable registersEngine runtime tracking, maintenance scheduling
Electronic Hour MetersDigital displays with power-loss memory retentionIndustrial compressors, HVAC systems

3. Structure and Composition

Typical panel meters consist of: - Enclosure: Flame-retardant polycarbonate or metal housing (IP65/IP67 rated) - Display Module: 7-segment LED/LCD with 0.36"-1.0" digit height - Sensing Circuitry: Optical/electromagnetic sensors for signal detection - Processing Unit: 8/32-bit microcontroller with firmware algorithms - Input Interface: Dry contact/4-20mA/PWM signal compatibility - Power Supply: 12-24V DC or 100-240V AC universal input - Communication Ports: RS-485 Modbus, CANopen (for advanced models)

4. Key Technical Specifications

ParameterDescriptionImportance
Measurement Range1 to 999,999 counts / 0.1 to 99,999.9 hoursDetermines operational limits
Counting Speed0.1ms to 50kHz response timeEnsures accuracy in high-speed applications
Accuracy 1 count or 0.1% of readingImpacts process reliability
Environmental Rating-20 C to +70 C operating temp, IP66 Guarantees performance in harsh conditions
Electrical Isolation2kVrms input-to-power isolationProtects against voltage transients

5. Application Fields

  • Manufacturing: CNC machine cycle monitoring, robotic arm operation tracking
  • Energy: Wind turbine runtime logging, solar inverter maintenance scheduling
  • Transportation: Locomotive engine hours tracking, aircraft component lifecycle management
  • Process Industry: Pump runtime monitoring in oil refineries, conveyor belt cycle counting

6. Leading Manufacturers and Representative Products

ManufacturerProduct SeriesKey Features
SiemensKP12 Basic Counter6-digit LED, 10kHz max frequency, PROFINET interface
OmronK3HB-M Digital CounterDual-input capability, 0.01s time resolution
Red Lion ControlsCNT248ELModbus TCP connectivity, web-based configuration
Carlo GavazziCD48HS Hour MeterNon-resettable mechanical register, 15-year battery backup

7. Selection Recommendations

Key considerations for optimal selection: - Application Requirements: Determine counting directionality, resolution needs, and data logging frequency - Environmental Conditions: Assess temperature extremes, vibration levels, and chemical exposure - Integration Needs: Verify compatibility with existing PLC systems and fieldbus protocols - Power Constraints: Match voltage requirements with available power sources - Compliance Standards: Ensure certifications (CE, UL, RoHS) meet regional regulations

Case Study: In automotive production lines, Omron's K3HB-M counters reduced downtime by 18% through precise weld gun cycle tracking.

8. Industry Trends

Current developments include: - Smart Integration: IoT-enabled meters with cloud connectivity for predictive maintenance - Energy Efficiency: Low-power consumption designs meeting Industry 4.0 standards - Advanced Analytics: Embedded AI for anomaly detection in operational patterns - Modular Design: Interchangeable input modules for rapid field customization - Cybersecurity: Encrypted communication protocols for industrial network protection

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