Machine Vision - Accessories

Part Number	Description / PDF	Quantity
CCS-FCB1 Omron Automation & Safety Services	EXT CABLE 24V 1 METER	0
V320-W8-3M Omron Automation & Safety Services	CBL, RJ50 TO FLY LDS, 1M	0
FQ-WU020 Omron Automation & Safety Services	SENSOR DATA UNIT CABLE, 20M	0
FLV-DR6615DF Omron Automation & Safety Services	DIFFUSER FOR FLV-DR6615	0
98-9000046-01 Omron Automation & Safety Services	KIT,W LED,ID,MV30,40	0
ZFX-XEQ02 Omron Automation & Safety Services	DIGITAL EQUALIZER CONTROLLER S	0
FZ-VESA Omron Automation & Safety Services	VESA MOUNT FOR LCD TYPE	0
FQ-WD005 Omron Automation & Safety Services	I/O CABLE, 5M	1
V509-W016D 5M Omron Automation & Safety Services	CABLE COMMUNICATION 5.0M	0
FLV-XC1S2 Omron Automation & Safety Services	BRANCH CABLE 1M	0
FQ-MWDL010 Omron Automation & Safety Services	FQ-M I/O CBL ANGLE 10M	0
V430-ALB Omron Automation & Safety Services	KIT, BLUE LED, F/V4XX	0
ZFX-EU Omron Automation & Safety Services	PEN HOLDER (SPARE PART)	0
FIS-0001-0035G Omron Automation & Safety Services	IC-332 CONNECTS MINI TO IB-13	0
CCS-LC-TH-100X100-HO Omron Automation & Safety Services	POLARIZING PLATE FOR 100X100	0
CCS-DF-LDL-130X15 Omron Automation & Safety Services	DIFFUSER	0
FLV-BR14030DF Omron Automation & Safety Services	DIFFUSER FOR FLV-BR14030	0
ZS-XC25CR Omron Automation & Safety Services	ZS-H SENSOR EXTENSION CABLE	0
V430-AM2 Omron Automation & Safety Services	KIT, 4" RAM MOUNT, F/V4XX	0
V430-ALRR Omron Automation & Safety Services	KIT, RED LED, RING LT, F/V430	0

Machine Vision - Accessories

1. Overview

Machine vision accessories are critical components in industrial automation systems that enable machines to capture, process, and analyze visual data. These accessories include lighting systems, lenses, cameras, image sensors, and processing units. They play a vital role in quality control, precision measurement, object recognition, and robotic guidance. Modern manufacturing and logistics rely heavily on these systems for increased efficiency, accuracy, and cost reduction.

2. Major Types and Functional Classification

Type	Functional Characteristics	Application Examples
LED Lighting Systems	High-intensity, programmable wavelength, uniform illumination	Surface defect detection in electronics
Industrial Cameras	High-resolution CMOS/CCD sensors, variable frame rates	Automotive part dimension inspection
Optical Lenses	Fixed/focal length, anti-reflective coatings	Barcode reading systems
Image Acquisition Cards	High-speed data transfer, GPU acceleration support	Real-time food sorting systems
Vision Sensors	Integrated lighting, camera, and processor	Assembly line presence verification

3. Structure and Components

Typical configurations include:

Lighting Units: Aluminum housing with LED arrays, cooling fins, and optical diffusers
Cameras: Contains image sensor (CMOS/CCD), Bayer filter, and onboard processor
Lenses: Multi-element glass optics with C-mount or S-mount interfaces
Processing Units: FPGA-based controllers with GigE Vision/USB3.0 interfaces

4. Key Technical Specifications

Parameter	Typical Range	Importance
Resolution	0.3MP - 50MP	Determines measurement precision
Frame Rate	5 - 1000 fps	Affects production line speed
Wavelength Range	360-1000nm	Material analysis capability
Depth of Field	5mm - 500mm	Working distance flexibility
IP Rating	IP54 - IP69K	Environmental protection

5. Application Fields

Automotive: Weld seam inspection, part orientation
Electronics: Solder paste inspection (SPI), component alignment
Pharmaceutical: Pill counting, label verification
Logistics: Package dimensioning, barcode reading

6. Leading Manufacturers and Products

Manufacturer	Representative Product	Key Feature
Cognex	In-Sight 9802	AI-powered defect detection
Keyence	CV-X4 series	Multispectral imaging
Basler	ace acA2440-35uc	2448x2048 resolution at 35fps
NI (National Instruments)	Smart Camera IC-6020	Integrated LabVIEW processing

7. Selection Recommendations

Key considerations:

Match resolution to minimum detectable defect size
Select lighting wavelength based on target material reflectivity
Ensure environmental ratings meet factory conditions (dust/water resistance)
Verify interface compatibility (GigE Vision, Camera Link, etc.)
Evaluate processing requirements vs. system throughput needs

8. Industry Trends Analysis

Emerging developments include:

AI integration with embedded deep learning algorithms
3D vision systems using structured light and time-of-flight
Edge computing for real-time decentralized processing
Standardized plug-and-play interfaces (VSIA compliance)
Hyperspectral imaging for material composition analysis

Market forecasts predict a CAGR of 8.2% from 2023-2030, driven by smart manufacturing adoption.