Controllers - PLC Modules

Image Part Number Description / PDF Quantity Rfq
M-7017RC

M-7017RC

ICP DAS USA Inc.

MODBUS RTU RS-485 REMOTE I/O DAQ

30

R200 AI 02 031

R200 AI 02 031

GP Systems GmbH

AI MODULE, THERMORESISTANCES, TH

3

TPET-P6

TPET-P6

ICP DAS USA Inc.

COMPACT ETHERNET REMOTE I/O DAQ

30

M-7017RMS

M-7017RMS

ICP DAS USA Inc.

MODBUS RTU RS-485 REMOTE I/O DAQ

30

R200 AI 02 041

R200 AI 02 041

GP Systems GmbH

AI MODULE, 0/420 MA, -10/0+10 V,

3

2861674

2861674

Phoenix Contact

POWER SUPPLY MODULE 24V

4

2403115

2403115

Phoenix Contact

LEFT-ALIGNABLE ETHERNET INTERFAC

38

2861328

2861328

Phoenix Contact

TEMP CONTROL MODULE 2 ANALOG 24V

1159

R200-STARTER-061

R200-STARTER-061

GP Systems GmbH

REGUL R200 SPS STARTER PACK (4AI

2

2701813

2701813

Phoenix Contact

OUTPUT MODULE 16 SOLID STATE 24V

0

CSPID1RM

CSPID1RM

Red Lion

PROCESS CTRL MOD 2 ANALOG 2 REL

0

AFP0RA21

AFP0RA21

Panasonic

I/O MODULE 2 ANALOG 1 ANALOG

117273

2701450

2701450

Phoenix Contact

INPUT MODULE 64 DIGITAL 24V

0

GRT1-OD8-1

GRT1-OD8-1

Omron Automation & Safety Services

OUTPUT MODULE 8 SOLID STATE 24V

10

PFN-2024

PFN-2024

ICP DAS USA Inc.

PROFINET I/O MODULE (4-CHANNEL I

30

2861768

2861768

Phoenix Contact

MOTION CONTROL MOD 1 DIGITAL 24V

0

NX-TS3101

NX-TS3101

Omron Automation & Safety Services

TEMP CONTROL MODULE 4 ANALOG

3

2701213

2701213

Phoenix Contact

OUTPUT MODULE 8 SOLID STATE 24V

0

AFP0RE32T

AFP0RE32T

Panasonic

I/O MODULE 16 DIG 16 SOLID ST

136

CJ1W-ID211

CJ1W-ID211

Omron Automation & Safety Services

INPUT MODULE 16 DIGITAL

5

Controllers - PLC Modules

1. Overview

Programmable Logic Controller (PLC) modules are core components of industrial automation systems. They are digital computers designed for real-time control of manufacturing processes, machinery, and production lines. By processing inputs from sensors and outputs to actuators, PLC modules enable precise logic control, sequence control, and data handling. Their reliability, flexibility, and scalability make them critical in modern industries for optimizing efficiency, reducing downtime, and ensuring safe operations.

2. Major Types and Functional Classification

TypeFunctional FeaturesApplication Examples
CPU ModulesCentral processing units for executing control logic and managing system tasksAssembly line control systems
Input/Output (I/O) ModulesDigital/analog signal acquisition and output controlTemperature monitoring in chemical plants
Communication ModulesSupport industrial protocols (Ethernet/IP, Profibus, Modbus)Connecting to SCADA systems
Power Supply ModulesConvert AC/DC power for system operationStable power for factory automation
Special Function ModulesHigh-speed counters, positioning control, or temperature compensationPrecision motion control in robotics

3. Structure and Components

A typical PLC module consists of: - Enclosure: Industrial-grade housing with IP protection rating - Circuit Boards: Multi-layer PCB with embedded processors and memory - I/O Terminals: Screw/clamp connectors for field device integration - Backplane Interfaces: For module interconnection and data exchange - Heat Dissipation Elements: Aluminum heat sinks or cooling fans - Power Management Circuitry: Overload and surge protection

4. Key Technical Specifications

ParameterDescriptionImportance
Processing Speed0.01-10 s per instructionDetermines real-time response capability
I/O Capacity8-2048 points per moduleDefines system scalability
Communication ProtocolsEthernet/IP, PROFINET, CANopenEnables industrial network integration
Operating Temperature-20 C to 70 CAffects reliability in harsh environments
Power Consumption5-50 W per moduleImpacts system energy efficiency
Programming StandardsIEC 61131-3 compliant languagesEnsures software compatibility

5. Application Fields

  • Manufacturing: CNC machine control, conveyor systems
  • Energy: Power plant turbine control, grid automation
  • Automotive: Robotic welding cells, paint shop automation
  • Food & Beverage: Hygienic process control systems
  • Building Automation: HVAC control, elevators

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductKey Features
SiemensSIMATIC S7-15000.01 s processing speed, PROFINET interface
Rockwell AutomationControlLogix 5580Integrated motion control, 4GB memory
Mitsubishi ElectricFx5 SeriesCompact design, built-in USB programming
Schneider ElectricModicon M580Web-server based configuration, Ethernet/IP
OmronCP1LOnboard analog I/O, pulse output

7. Selection Recommendations

Key considerations for PLC module selection:

  • Application Requirements: Match processing speed and I/O density to task complexity
  • Expansion Capability: Choose modular systems for future scalability
  • Environmental Conditions: Consider temperature range and vibration resistance
  • Network Compatibility: Ensure protocol matching with existing systems
  • Total Cost of Ownership: Factor in programming costs and maintenance requirements
  • Vendor Support: Evaluate technical documentation and service network

8. Industry Trends Analysis

Current trends shaping PLC module development include: - Industrial IoT Integration: Embedded connectivity for predictive maintenance - Edge Computing: Local data processing with AI capabilities - Cybersecurity Enhancement: Built-in protection against network attacks - Modular Design: Hot-swappable components for minimal downtime - Energy Efficiency: Low-power processors for sustainable manufacturing - Cloud Connectivity: Direct integration with enterprise-level systems

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