Controllers - PLC Modules

Image Part Number Description / PDF Quantity Rfq
M-7018-16

M-7018-16

ICP DAS USA Inc.

MODBUS RTU RS-485 REMOTE I/O DAQ

30

ET-7053

ET-7053

ICP DAS USA Inc.

16 POINTS OF ISOLATED DIGITAL IN

30

FPG-DPV1-S

FPG-DPV1-S

Panasonic

COMMUNICATIONS MODULE

0

2700196

2700196

Phoenix Contact

COMMUNICATIONS MODULE

54

FPG-PN4AN

FPG-PN4AN

Panasonic

MOTION CONTROL MODULE

1

2692898

2692898

Phoenix Contact

OUTPUT MODULE 32 SOLID STATE 24V

0

FP2-X32D2

FP2-X32D2

Panasonic

INPUT MODULE 32 DIGITAL

1

ET-7016

ET-7016

ICP DAS USA Inc.

2 CHANNEL STRAIN GAUGE INPUTS, 2

30

CS1W-ETN21

CS1W-ETN21

Omron Automation & Safety Services

COMMUNICATIONS MODULE

2

M-7054PD

M-7054PD

ICP DAS USA Inc.

MODBUS RTU REMOTE I/O DAQ MODULE

30

I-7033

I-7033

ICP DAS USA Inc.

RS-485 REMOTE I/O DAQ MODULE: 3-

30

TM-DA1P1R1

TM-DA1P1R1

ICP DAS USA Inc.

COMPACT MODBUS RTU REMOTE I/O DA

30

M-7018Z

M-7018Z

ICP DAS USA Inc.

MODBUS RTU RS-485 REMOTE I/O DAQ

30

2861470

2861470

Phoenix Contact

OUTPUT MODULE 2 SOLID STATE 24V

0

M-7059-16

M-7059-16

ICP DAS USA Inc.

MODBUS RTU REMOTE I/O DAQ MODULE

30

2692885

2692885

Phoenix Contact

INPUT MODULE 32 DIGITAL 24V

0

2702503

2702503

Phoenix Contact

INLINE ECO, TEMPERATURE MEASUREM

42

CS1W-CRM21

CS1W-CRM21

Omron Automation & Safety Services

COMMUNICATIONS MODULE

3

M-7018R

M-7018R

ICP DAS USA Inc.

MODBUS RTU RS-485 REMOTE I/O DAQ

30

ET-7015

ET-7015

ICP DAS USA Inc.

7 CHANNEL RTD INPUTS WITH 3 WIRE

30

Controllers - PLC Modules

1. Overview

Programmable Logic Controller (PLC) modules are core components of industrial automation systems. They are digital computers designed for real-time control of manufacturing processes, machinery, and production lines. By processing inputs from sensors and outputs to actuators, PLC modules enable precise logic control, sequence control, and data handling. Their reliability, flexibility, and scalability make them critical in modern industries for optimizing efficiency, reducing downtime, and ensuring safe operations.

2. Major Types and Functional Classification

TypeFunctional FeaturesApplication Examples
CPU ModulesCentral processing units for executing control logic and managing system tasksAssembly line control systems
Input/Output (I/O) ModulesDigital/analog signal acquisition and output controlTemperature monitoring in chemical plants
Communication ModulesSupport industrial protocols (Ethernet/IP, Profibus, Modbus)Connecting to SCADA systems
Power Supply ModulesConvert AC/DC power for system operationStable power for factory automation
Special Function ModulesHigh-speed counters, positioning control, or temperature compensationPrecision motion control in robotics

3. Structure and Components

A typical PLC module consists of: - Enclosure: Industrial-grade housing with IP protection rating - Circuit Boards: Multi-layer PCB with embedded processors and memory - I/O Terminals: Screw/clamp connectors for field device integration - Backplane Interfaces: For module interconnection and data exchange - Heat Dissipation Elements: Aluminum heat sinks or cooling fans - Power Management Circuitry: Overload and surge protection

4. Key Technical Specifications

ParameterDescriptionImportance
Processing Speed0.01-10 s per instructionDetermines real-time response capability
I/O Capacity8-2048 points per moduleDefines system scalability
Communication ProtocolsEthernet/IP, PROFINET, CANopenEnables industrial network integration
Operating Temperature-20 C to 70 CAffects reliability in harsh environments
Power Consumption5-50 W per moduleImpacts system energy efficiency
Programming StandardsIEC 61131-3 compliant languagesEnsures software compatibility

5. Application Fields

  • Manufacturing: CNC machine control, conveyor systems
  • Energy: Power plant turbine control, grid automation
  • Automotive: Robotic welding cells, paint shop automation
  • Food & Beverage: Hygienic process control systems
  • Building Automation: HVAC control, elevators

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductKey Features
SiemensSIMATIC S7-15000.01 s processing speed, PROFINET interface
Rockwell AutomationControlLogix 5580Integrated motion control, 4GB memory
Mitsubishi ElectricFx5 SeriesCompact design, built-in USB programming
Schneider ElectricModicon M580Web-server based configuration, Ethernet/IP
OmronCP1LOnboard analog I/O, pulse output

7. Selection Recommendations

Key considerations for PLC module selection:

  • Application Requirements: Match processing speed and I/O density to task complexity
  • Expansion Capability: Choose modular systems for future scalability
  • Environmental Conditions: Consider temperature range and vibration resistance
  • Network Compatibility: Ensure protocol matching with existing systems
  • Total Cost of Ownership: Factor in programming costs and maintenance requirements
  • Vendor Support: Evaluate technical documentation and service network

8. Industry Trends Analysis

Current trends shaping PLC module development include: - Industrial IoT Integration: Embedded connectivity for predictive maintenance - Edge Computing: Local data processing with AI capabilities - Cybersecurity Enhancement: Built-in protection against network attacks - Modular Design: Hot-swappable components for minimal downtime - Energy Efficiency: Low-power processors for sustainable manufacturing - Cloud Connectivity: Direct integration with enterprise-level systems

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