Controllers - PLC Modules

Image Part Number Description / PDF Quantity Rfq
PET-7019Z

PET-7019Z

ICP DAS USA Inc.

MODBUS TCP POE REMOTE I/O DAQ MO

30

I-7041

I-7041

ICP DAS USA Inc.

RS-485 REMOTE I/O DAQ MODULE: 14

30

NX-TC2408

NX-TC2408

Omron Automation & Safety Services

2CH TC CURRENT OUT STD

2

I-7065AD

I-7065AD

ICP DAS USA Inc.

RS-485 REMOTE I/O DAQ MODULE: I-

30

M-7053

M-7053

ICP DAS USA Inc.

MODBUS RTU REMOTE I/O DAQ MODULE

30

CAN-2026C

CAN-2026C

ICP DAS USA Inc.

CANOPEN REMOTE I/O DAQ MODULE: 6

30

I-7051D

I-7051D

ICP DAS USA Inc.

RS-485 REMOTE I/O DAQ MODULE: 16

30

2878036

2878036

Phoenix Contact

OUTPUT MODULE 8 ANALOG 24V

5

CAN-2053C

CAN-2053C

ICP DAS USA Inc.

CANOPEN REMOTE I/O DAQ MODULE: 1

30

PET-7016

PET-7016

ICP DAS USA Inc.

MODBUS TCP POE REMOTE I/O DAQ MO

30

2861690

2861690

Phoenix Contact

INPUT MODULE 8 DIGITAL 24V

0

88970231

88970231

Crouzet

I/O MODULE 8 DIGITAL 6 RELAY 24V

1

FC6A-T16K1

FC6A-T16K1

IDEC

16PT SINK EXP MODULE SCREW

2

PET-7H24M

PET-7H24M

ICP DAS USA Inc.

ETHERNET HIGH SPEED DATA ACQUISI

30

SRT2-ID04-1

SRT2-ID04-1

Omron Automation & Safety Services

INPUT MODULE 4 DIGITAL 24V

1

2861755

2861755

Phoenix Contact

INPUT MODULE 4 DIGITAL 5-24V

119

ET-7067

ET-7067

ICP DAS USA Inc.

8 POINTS OF POWER RELAY OUTPUT

30

2863931

2863931

Phoenix Contact

OUTPUT MODULE 4 SOLID STATE 24V

5

2688530

2688530

Phoenix Contact

COMMUNICATIONS MODULE

0

2861409

2861409

Phoenix Contact

SEGMENT TERMINAL MODULE 24V

0

Controllers - PLC Modules

1. Overview

Programmable Logic Controller (PLC) modules are core components of industrial automation systems. They are digital computers designed for real-time control of manufacturing processes, machinery, and production lines. By processing inputs from sensors and outputs to actuators, PLC modules enable precise logic control, sequence control, and data handling. Their reliability, flexibility, and scalability make them critical in modern industries for optimizing efficiency, reducing downtime, and ensuring safe operations.

2. Major Types and Functional Classification

TypeFunctional FeaturesApplication Examples
CPU ModulesCentral processing units for executing control logic and managing system tasksAssembly line control systems
Input/Output (I/O) ModulesDigital/analog signal acquisition and output controlTemperature monitoring in chemical plants
Communication ModulesSupport industrial protocols (Ethernet/IP, Profibus, Modbus)Connecting to SCADA systems
Power Supply ModulesConvert AC/DC power for system operationStable power for factory automation
Special Function ModulesHigh-speed counters, positioning control, or temperature compensationPrecision motion control in robotics

3. Structure and Components

A typical PLC module consists of: - Enclosure: Industrial-grade housing with IP protection rating - Circuit Boards: Multi-layer PCB with embedded processors and memory - I/O Terminals: Screw/clamp connectors for field device integration - Backplane Interfaces: For module interconnection and data exchange - Heat Dissipation Elements: Aluminum heat sinks or cooling fans - Power Management Circuitry: Overload and surge protection

4. Key Technical Specifications

ParameterDescriptionImportance
Processing Speed0.01-10 s per instructionDetermines real-time response capability
I/O Capacity8-2048 points per moduleDefines system scalability
Communication ProtocolsEthernet/IP, PROFINET, CANopenEnables industrial network integration
Operating Temperature-20 C to 70 CAffects reliability in harsh environments
Power Consumption5-50 W per moduleImpacts system energy efficiency
Programming StandardsIEC 61131-3 compliant languagesEnsures software compatibility

5. Application Fields

  • Manufacturing: CNC machine control, conveyor systems
  • Energy: Power plant turbine control, grid automation
  • Automotive: Robotic welding cells, paint shop automation
  • Food & Beverage: Hygienic process control systems
  • Building Automation: HVAC control, elevators

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductKey Features
SiemensSIMATIC S7-15000.01 s processing speed, PROFINET interface
Rockwell AutomationControlLogix 5580Integrated motion control, 4GB memory
Mitsubishi ElectricFx5 SeriesCompact design, built-in USB programming
Schneider ElectricModicon M580Web-server based configuration, Ethernet/IP
OmronCP1LOnboard analog I/O, pulse output

7. Selection Recommendations

Key considerations for PLC module selection:

  • Application Requirements: Match processing speed and I/O density to task complexity
  • Expansion Capability: Choose modular systems for future scalability
  • Environmental Conditions: Consider temperature range and vibration resistance
  • Network Compatibility: Ensure protocol matching with existing systems
  • Total Cost of Ownership: Factor in programming costs and maintenance requirements
  • Vendor Support: Evaluate technical documentation and service network

8. Industry Trends Analysis

Current trends shaping PLC module development include: - Industrial IoT Integration: Embedded connectivity for predictive maintenance - Edge Computing: Local data processing with AI capabilities - Cybersecurity Enhancement: Built-in protection against network attacks - Modular Design: Hot-swappable components for minimal downtime - Energy Efficiency: Low-power processors for sustainable manufacturing - Cloud Connectivity: Direct integration with enterprise-level systems

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