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Controllers - Cable Assemblies

Image Part Number Description / PDF Quantity Rfq
2318363

2318363

Phoenix Contact

CABLE ASSEMBLY INTERFACE 19.69'

0
2289670

2289670

Phoenix Contact

CABLE ASSEMBLY INTERFACE 31.17'

0
2908610

2908610

Phoenix Contact

CABLE ASSEMBLY 5.0M

0
2908836

2908836

Phoenix Contact

CABLE ASSEMBLY 10.0M

0
2900154

2900154

Phoenix Contact

CABLE ASSEMBLY INTERFACE 1.64'

0
2318444

2318444

Phoenix Contact

CABLE ASSEMBLY INTERFACE 19.69'

0
2289612

2289612

Phoenix Contact

CABLE ASSEMBLY INTERFACE 21.33'

0
2908835

2908835

Phoenix Contact

CABLE ASSEMBLY 5.0M

1
2318758

2318758

Phoenix Contact

CABLE ASSEMBLY INTERFACE 13.1'

0
2900150

2900150

Phoenix Contact

CABLE ASSEMBLY INTERFACE 9.84'

0
2318473

2318473

Phoenix Contact

CABLE ASSEMBLY INTERFACE 3.28'

0
2318499

2318499

Phoenix Contact

CABLE ASSEMBLY INTERFACE 6.56'

0
2900136

2900136

Phoenix Contact

CABLE ASSEMBLY INTERFACE 19.69'

0
2314231

2314231

Phoenix Contact

CABLE ASSEMBLY INTERFACE 26.25'

0
2318868

2318868

Phoenix Contact

CABLE ASSEMBLY INTERFACE 1.64'

0
2969068

2969068

Phoenix Contact

INTERFACE MODULE CONN

0
2302447

2302447

Phoenix Contact

CABLE ASSEMBLY SHIELDED ROUND

0
2903402

2903402

Phoenix Contact

CABLE ASSEMBLY INTERFACE 65.62'

0
2314215

2314215

Phoenix Contact

CABLE ASSEMBLY

0
2319200

2319200

Phoenix Contact

CABLE ASSEMBLY INTERFACE 2.62'

0

Controllers - Cable Assemblies

1. Overview

Controller cable assemblies are pre-assembled wiring systems designed to connect industrial controllers (e.g., PLCs, HMIs, and drives) to sensors, actuators, and other equipment. They ensure reliable transmission of electrical power, signals, and data in complex automation systems. These assemblies are critical for maintaining operational efficiency, reducing downtime, and enabling scalable industrial solutions in sectors like manufacturing, energy, and transportation.

2. Main Types and Functional Classification

TypeFunctional FeaturesApplication Examples
Power CablesHigh current capacity, durable insulation for electrical power transmissionMotors, pumps, compressors
Signal CablesLow-voltage transmission, noise-resistant for data integritySensors, encoders, proximity switches
Shielded CablesEMI/RFI protection via metallic shielding layersPLCs, CNC machines, robotic arms
Industrial Ethernet CablesHigh-speed data transfer, protocols like PROFINET or EtherCATNetworked automation systems, IIoT devices

3. Structure and Components

A typical cable assembly comprises:

  • Conductors: Annealed copper or aluminum for conductivity
  • Insulation: Thermoplastic (PVC), cross-linked polyethylene (XLPE) for dielectric strength
  • Shielding: Braided copper, foil, or served tape to block interference
  • Jacket: Flame-retardant, abrasion-resistant materials (e.g., PUR, TPE)
  • Connectors: M12, RJ45, or custom interfaces with IP ratings (e.g., IP67)

4. Key Technical Specifications

ParameterImportance
Conductor Cross-Section (mm )Determines current-carrying capacity
Shielding Efficiency (dB)Measures EMI/RFI noise reduction
Temperature Range (-40 C to +125 C)Defines operational stability in harsh environments
Bending Cycle LifespanIndicates durability in dynamic applications
Voltage Rating (300V/500V/1000V)Ensures electrical safety compliance

5. Application Fields

Major industries include:

  • Manufacturing (CNC machines, conveyor belts)
  • Energy (wind turbines, grid automation)
  • Automotive (robotic welding cells, assembly lines)
  • Food & Beverage (washdown-resistant cables for hygiene zones)

6. Leading Manufacturers and Products

ManufacturerRepresentative Product
TE ConnectivityMULTI-CON Industrial Cable Assemblies
Phoenix ContactUC-POWER and UC-SIGNAL series
MolexBrad Industrial Ethernet Cables
LEONI AGCustomized hybrid power-data cables

7. Selection Guidelines

Key considerations:

  • Environmental factors: Temperature, humidity, exposure to oils/chemicals
  • Electrical demands: Voltage, current, frequency
  • Mechanical stress: Flexing, torsion, bending radius
  • Standards compliance: UL, CE, IEC 62282
  • Cost-efficiency: Balancing performance and budget

Case Study: In automotive paint shops, solvent-resistant cables with IP69K ratings are preferred for robotic arms to withstand chemical exposure and high-pressure cleaning.

8. Industry Trends

Emerging trends include:

  • Miniaturization for space-constrained applications
  • Integration of fiber optics for 10Gbps+ industrial networks
  • Smart cables with embedded sensors for predictive maintenance
  • Growing adoption of halogen-free, recyclable materials
  • Hybrid cables combining power, data, and fiber optics
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