Controllers - Cable Assemblies

Image Part Number Description / PDF Quantity Rfq
CV500-CN612

CV500-CN612

Omron Automation & Safety Services

CABLE ASSEMBLY I/O 1.97'

0

CV500-CN222

CV500-CN222

Omron Automation & Safety Services

CABLE ASSEMBLY I/O 6.56'

0

G79-150C-125-100

G79-150C-125-100

Omron Automation & Safety Services

CABLE ASSEMBLY INTERFACE 4.9'

0

G79-300C-275-250-OE

G79-300C-275-250-OE

Omron Automation & Safety Services

CONNECTOR CABLE TERM BLK GRAY

0

G79-Y100C-D1

G79-Y100C-D1

Omron Automation & Safety Services

CONNECTOR CABLE TERM BLK GRAY

0

G79-I350C-300-YE

G79-I350C-300-YE

Omron Automation & Safety Services

CONNECTOR CABLE TERM BLK GRAY

0

NT2S-CN223-V2

NT2S-CN223-V2

Omron Automation & Safety Services

CABLE ASSEMBLY INTERFACE 6.56'

0

G79-150C-125-100-OE

G79-150C-125-100-OE

Omron Automation & Safety Services

CONNECTOR CABLE TERM BLK GRAY

0

G79-I25C

G79-I25C

Omron Automation & Safety Services

CABLE ASSEMBLY INPUT 0.820'

0

CV500-CN413

CV500-CN413

Omron Automation & Safety Services

CABLE ASSEMBLY I/O 1.31'

0

G79-O150C-125-MN

G79-O150C-125-MN

Omron Automation & Safety Services

CONNECTOR CABLE TERM BLK GRAY

0

G79-I50-25-D1

G79-I50-25-D1

Omron Automation & Safety Services

CABLE ASSEMBLY INPUT 1.64'

0

G79-I500C-475

G79-I500C-475

Omron Automation & Safety Services

CABLE ASSEMBLY INPUT 16.4'

0

C500-CN523

C500-CN523

Omron Automation & Safety Services

CABLE ASSEMBLY INTERFACE 16.4'

0

G79-A800C

G79-A800C

Omron Automation & Safety Services

CONNECTOR CABLE TERM BLK GRAY

0

G79-200C-175-ES1

G79-200C-175-ES1

Omron Automation & Safety Services

CABLE ASSEMBLY INTERFACE 6.56'

0

G79-O175C-150-MN

G79-O175C-150-MN

Omron Automation & Safety Services

CONNECTOR CABLE TERM BLK GRAY

0

G79-O1000C-975

G79-O1000C-975

Omron Automation & Safety Services

CONNECTOR CABLE TERM BLK GRAY

0

CV500-CN132

CV500-CN132

Omron Automation & Safety Services

CABLE ASSEMBLY I/O 32.8'

0

G79-M75-50-D1

G79-M75-50-D1

Omron Automation & Safety Services

CABLE ASSEMBLY I/O 2.46'

0

Controllers - Cable Assemblies

1. Overview

Controller cable assemblies are pre-assembled wiring systems designed to connect industrial controllers (e.g., PLCs, HMIs, and drives) to sensors, actuators, and other equipment. They ensure reliable transmission of electrical power, signals, and data in complex automation systems. These assemblies are critical for maintaining operational efficiency, reducing downtime, and enabling scalable industrial solutions in sectors like manufacturing, energy, and transportation.

2. Main Types and Functional Classification

TypeFunctional FeaturesApplication Examples
Power CablesHigh current capacity, durable insulation for electrical power transmissionMotors, pumps, compressors
Signal CablesLow-voltage transmission, noise-resistant for data integritySensors, encoders, proximity switches
Shielded CablesEMI/RFI protection via metallic shielding layersPLCs, CNC machines, robotic arms
Industrial Ethernet CablesHigh-speed data transfer, protocols like PROFINET or EtherCATNetworked automation systems, IIoT devices

3. Structure and Components

A typical cable assembly comprises:

  • Conductors: Annealed copper or aluminum for conductivity
  • Insulation: Thermoplastic (PVC), cross-linked polyethylene (XLPE) for dielectric strength
  • Shielding: Braided copper, foil, or served tape to block interference
  • Jacket: Flame-retardant, abrasion-resistant materials (e.g., PUR, TPE)
  • Connectors: M12, RJ45, or custom interfaces with IP ratings (e.g., IP67)

4. Key Technical Specifications

ParameterImportance
Conductor Cross-Section (mm )Determines current-carrying capacity
Shielding Efficiency (dB)Measures EMI/RFI noise reduction
Temperature Range (-40 C to +125 C)Defines operational stability in harsh environments
Bending Cycle LifespanIndicates durability in dynamic applications
Voltage Rating (300V/500V/1000V)Ensures electrical safety compliance

5. Application Fields

Major industries include:

  • Manufacturing (CNC machines, conveyor belts)
  • Energy (wind turbines, grid automation)
  • Automotive (robotic welding cells, assembly lines)
  • Food & Beverage (washdown-resistant cables for hygiene zones)

6. Leading Manufacturers and Products

ManufacturerRepresentative Product
TE ConnectivityMULTI-CON Industrial Cable Assemblies
Phoenix ContactUC-POWER and UC-SIGNAL series
MolexBrad Industrial Ethernet Cables
LEONI AGCustomized hybrid power-data cables

7. Selection Guidelines

Key considerations:

  • Environmental factors: Temperature, humidity, exposure to oils/chemicals
  • Electrical demands: Voltage, current, frequency
  • Mechanical stress: Flexing, torsion, bending radius
  • Standards compliance: UL, CE, IEC 62282
  • Cost-efficiency: Balancing performance and budget

Case Study: In automotive paint shops, solvent-resistant cables with IP69K ratings are preferred for robotic arms to withstand chemical exposure and high-pressure cleaning.

8. Industry Trends

Emerging trends include:

  • Miniaturization for space-constrained applications
  • Integration of fiber optics for 10Gbps+ industrial networks
  • Smart cables with embedded sensors for predictive maintenance
  • Growing adoption of halogen-free, recyclable materials
  • Hybrid cables combining power, data, and fiber optics
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