ample-chip ample-chip
RFQ
BOM

Controllers - Cable Assemblies

Image Part Number Description / PDF Quantity Rfq
998271

998271

Weidmuller

CABLE ASSEMBLY OUTPUT 6.56'

0
7789607015

7789607015

Weidmuller

CABLE ASSEMBLY INTERFACE 4.9'

0
7789008015

7789008015

Weidmuller

CABLE ASSEMBLY INTERFACE 4.9'

0
7789676010

7789676010

Weidmuller

CABLE ASSEMBLY INTERFACE 3.28'

0
998059

998059

Weidmuller

CABLE ASSEMBLY OUTPUT 6.56'

0
7789225010

7789225010

Weidmuller

CABLE ASSEMBLY INTERFACE 3.28'

0
7789042030

7789042030

Weidmuller

CABLE ASSEMBLY INTERFACE 9.84'

0
7789667015

7789667015

Weidmuller

CABLE ASSEMBLY INTERFACE 4.9'

0
7789014050

7789014050

Weidmuller

CABLE ASSEMBLY INTERFACE 16.4'

0
7789656050

7789656050

Weidmuller

CABLE ASSEMBLY INTERFACE 16.4'

0
7789678010

7789678010

Weidmuller

CABLE ASSEMBLY INTERFACE 3.28'

0
7789006015

7789006015

Weidmuller

CABLE ASSEMBLY INTERFACE 4.9'

0
998034

998034

Weidmuller

CABLE ASSEMBLY INPUT 1.64'

0
7789108015

7789108015

Weidmuller

CABLE ASSEMBLY INTERFACE 4.9'

0
7789223010

7789223010

Weidmuller

CABLE ASSEMBLY INTERFACE 3.28'

0
7789641050

7789641050

Weidmuller

CABLE ASSEMBLY INTERFACE 16.4'

0
7789290020

7789290020

Weidmuller

CABLE ASSEMBLY INTERFACE 6.56'

0
7789035015

7789035015

Weidmuller

CABLE ASSEMBLY INTERFACE 4.9'

0
7789124050

7789124050

Weidmuller

CABLE ASSEMBLY INTERFACE 16.4'

0
7789061020

7789061020

Weidmuller

CABLE ASSEMBLY INTERFACE 6.56'

0

Controllers - Cable Assemblies

1. Overview

Controller cable assemblies are pre-assembled wiring systems designed to connect industrial controllers (e.g., PLCs, HMIs, and drives) to sensors, actuators, and other equipment. They ensure reliable transmission of electrical power, signals, and data in complex automation systems. These assemblies are critical for maintaining operational efficiency, reducing downtime, and enabling scalable industrial solutions in sectors like manufacturing, energy, and transportation.

2. Main Types and Functional Classification

TypeFunctional FeaturesApplication Examples
Power CablesHigh current capacity, durable insulation for electrical power transmissionMotors, pumps, compressors
Signal CablesLow-voltage transmission, noise-resistant for data integritySensors, encoders, proximity switches
Shielded CablesEMI/RFI protection via metallic shielding layersPLCs, CNC machines, robotic arms
Industrial Ethernet CablesHigh-speed data transfer, protocols like PROFINET or EtherCATNetworked automation systems, IIoT devices

3. Structure and Components

A typical cable assembly comprises:

  • Conductors: Annealed copper or aluminum for conductivity
  • Insulation: Thermoplastic (PVC), cross-linked polyethylene (XLPE) for dielectric strength
  • Shielding: Braided copper, foil, or served tape to block interference
  • Jacket: Flame-retardant, abrasion-resistant materials (e.g., PUR, TPE)
  • Connectors: M12, RJ45, or custom interfaces with IP ratings (e.g., IP67)

4. Key Technical Specifications

ParameterImportance
Conductor Cross-Section (mm )Determines current-carrying capacity
Shielding Efficiency (dB)Measures EMI/RFI noise reduction
Temperature Range (-40 C to +125 C)Defines operational stability in harsh environments
Bending Cycle LifespanIndicates durability in dynamic applications
Voltage Rating (300V/500V/1000V)Ensures electrical safety compliance

5. Application Fields

Major industries include:

  • Manufacturing (CNC machines, conveyor belts)
  • Energy (wind turbines, grid automation)
  • Automotive (robotic welding cells, assembly lines)
  • Food & Beverage (washdown-resistant cables for hygiene zones)

6. Leading Manufacturers and Products

ManufacturerRepresentative Product
TE ConnectivityMULTI-CON Industrial Cable Assemblies
Phoenix ContactUC-POWER and UC-SIGNAL series
MolexBrad Industrial Ethernet Cables
LEONI AGCustomized hybrid power-data cables

7. Selection Guidelines

Key considerations:

  • Environmental factors: Temperature, humidity, exposure to oils/chemicals
  • Electrical demands: Voltage, current, frequency
  • Mechanical stress: Flexing, torsion, bending radius
  • Standards compliance: UL, CE, IEC 62282
  • Cost-efficiency: Balancing performance and budget

Case Study: In automotive paint shops, solvent-resistant cables with IP69K ratings are preferred for robotic arms to withstand chemical exposure and high-pressure cleaning.

8. Industry Trends

Emerging trends include:

  • Miniaturization for space-constrained applications
  • Integration of fiber optics for 10Gbps+ industrial networks
  • Smart cables with embedded sensors for predictive maintenance
  • Growing adoption of halogen-free, recyclable materials
  • Hybrid cables combining power, data, and fiber optics
RFQ BOM Call Skype Email
Top