Controllers - Cable Assemblies

Image Part Number Description / PDF Quantity Rfq
2322524

2322524

Phoenix Contact

CABLE ASSEMBLY INTERFACE 23.0'

0

7789047015

7789047015

Weidmuller

CABLE ASSEMBLY INTERFACE 4.9'

0

7789037010

7789037010

Weidmuller

CABLE ASSEMBLY INTERFACE 3.28'

0

7789626010

7789626010

Weidmuller

CABLE ASSEMBLY INTERFACE 3.28'

0

XW2Z-100J-G8

XW2Z-100J-G8

Omron Automation & Safety Services

CABLE ASSEMBLY INTERFACE 3.28'

0

2318211

2318211

Phoenix Contact

CABLE ASSEMBLY INTERFACE 32.8'

0

2322508

2322508

Phoenix Contact

CABLE ASSEMBLY INTERFACE 16.4'

0

1350250050

1350250050

Weidmuller

CABLE ASSEMBLY INTERFACE 16.4'

0

C200H-CN211

C200H-CN211

Omron Automation & Safety Services

CABLE ASSEMBLY

0

7789310020

7789310020

Weidmuller

CABLE ASSEMBLY INTERFACE 6.56'

0

2305842

2305842

Phoenix Contact

CABLE ASSEMBLY INTERFACE 19.69'

0

2304393

2304393

Phoenix Contact

CABLE ASSEMBLY INTERFACE 1.64'

0

CJ1WF130

CJ1WF130

Omron Automation & Safety Services

CABLE ASSEMBLY

0

XW2Z-100J-A15

XW2Z-100J-A15

Omron Automation & Safety Services

CABLE ASSEMBLY INTERFACE 3.28'

0

7789125050

7789125050

Weidmuller

CABLE ASSEMBLY INTERFACE 16.4'

0

7789314050

7789314050

Weidmuller

CABLE ASSEMBLY INTERFACE 16.4'

0

7789063020

7789063020

Weidmuller

CABLE ASSEMBLY INTERFACE 6.56'

0

1360880050

1360880050

Weidmuller

CQM1 18P / H0.25-10 5.0M

0

7789610010

7789610010

Weidmuller

CABLE ASSEMBLY INTERFACE 3.28'

0

7789250010

7789250010

Weidmuller

CABLE ASSEMBLY INTERFACE 3.28'

0

Controllers - Cable Assemblies

1. Overview

Controller cable assemblies are pre-assembled wiring systems designed to connect industrial controllers (e.g., PLCs, HMIs, and drives) to sensors, actuators, and other equipment. They ensure reliable transmission of electrical power, signals, and data in complex automation systems. These assemblies are critical for maintaining operational efficiency, reducing downtime, and enabling scalable industrial solutions in sectors like manufacturing, energy, and transportation.

2. Main Types and Functional Classification

TypeFunctional FeaturesApplication Examples
Power CablesHigh current capacity, durable insulation for electrical power transmissionMotors, pumps, compressors
Signal CablesLow-voltage transmission, noise-resistant for data integritySensors, encoders, proximity switches
Shielded CablesEMI/RFI protection via metallic shielding layersPLCs, CNC machines, robotic arms
Industrial Ethernet CablesHigh-speed data transfer, protocols like PROFINET or EtherCATNetworked automation systems, IIoT devices

3. Structure and Components

A typical cable assembly comprises:

  • Conductors: Annealed copper or aluminum for conductivity
  • Insulation: Thermoplastic (PVC), cross-linked polyethylene (XLPE) for dielectric strength
  • Shielding: Braided copper, foil, or served tape to block interference
  • Jacket: Flame-retardant, abrasion-resistant materials (e.g., PUR, TPE)
  • Connectors: M12, RJ45, or custom interfaces with IP ratings (e.g., IP67)

4. Key Technical Specifications

ParameterImportance
Conductor Cross-Section (mm )Determines current-carrying capacity
Shielding Efficiency (dB)Measures EMI/RFI noise reduction
Temperature Range (-40 C to +125 C)Defines operational stability in harsh environments
Bending Cycle LifespanIndicates durability in dynamic applications
Voltage Rating (300V/500V/1000V)Ensures electrical safety compliance

5. Application Fields

Major industries include:

  • Manufacturing (CNC machines, conveyor belts)
  • Energy (wind turbines, grid automation)
  • Automotive (robotic welding cells, assembly lines)
  • Food & Beverage (washdown-resistant cables for hygiene zones)

6. Leading Manufacturers and Products

ManufacturerRepresentative Product
TE ConnectivityMULTI-CON Industrial Cable Assemblies
Phoenix ContactUC-POWER and UC-SIGNAL series
MolexBrad Industrial Ethernet Cables
LEONI AGCustomized hybrid power-data cables

7. Selection Guidelines

Key considerations:

  • Environmental factors: Temperature, humidity, exposure to oils/chemicals
  • Electrical demands: Voltage, current, frequency
  • Mechanical stress: Flexing, torsion, bending radius
  • Standards compliance: UL, CE, IEC 62282
  • Cost-efficiency: Balancing performance and budget

Case Study: In automotive paint shops, solvent-resistant cables with IP69K ratings are preferred for robotic arms to withstand chemical exposure and high-pressure cleaning.

8. Industry Trends

Emerging trends include:

  • Miniaturization for space-constrained applications
  • Integration of fiber optics for 10Gbps+ industrial networks
  • Smart cables with embedded sensors for predictive maintenance
  • Growing adoption of halogen-free, recyclable materials
  • Hybrid cables combining power, data, and fiber optics
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