Structural, Motion Hardware

Image Part Number Description / PDF Quantity Rfq
60726

60726

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BEAM0412-220-L5-BLUE 4PC

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69007

69007

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STIFFENER

0

60540

60540

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BEAM0808-168-BLUE 4PC

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83048

83048

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TIMING BELT (5M), OPEN-END

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85010

85010

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THREADED SHAFT ANGULAR SENSOR

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62441

62441

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U BRACKET U3 - BLUE

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60858

60858

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SLIDE BEAM2424-248-BLUE

0

60524

60524

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BEAM0808-104-BLUE 4PC

0

61234

61234

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PLATE 0324-072-BLUE(PAIR)

0

60703

60703

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BEAM0412-044-BLUE 4PC

0

60096

60096

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BEAM0824-400-BLUE(PAIR)

0

84004

84004

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THREAD DRIVE BEAM M4 80-BLUEPAIR

0

61424

61424

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PLATE3X5X120

0

85403

85403

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LINEAR MOTION SHAFT D8*96MM

0

60034

60034

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SLIDE BEAM0824-144-BLUE(PAIR)

0

60822

60822

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SLIDE BEAM2424-104-BLUE

0

59015

59015

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EXHAUST THROTTLE CONNECTOR 2PC

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61810

61810

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CNC MOTOR BRACKET -BLUE

0

60830

60830

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SLIDE BEAM2424-136-BLUE

0

60842

60842

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SLIDE BEAM2424-184-BLUE

0

Structural, Motion Hardware

1. Overview

Structural hardware refers to components that provide mechanical support, fixation, or load-bearing functions in systems. Motion hardware enables controlled movement, positioning, or transmission of mechanical energy. Both categories are critical in automation, robotics, aerospace, and industrial machinery, ensuring precision, durability, and system integration.

2. Main Types and Functional Classification

TypeFunction FeaturesApplication Examples
Structural FastenersHigh-load bearing, vibration resistance, corrosion protectionAerospace frame assembly, automotive chassis
Linear GuidesLow-friction linear motion control, high positioning accuracyCNC machine tools, 3D printers
Ball ScrewsConvert rotary to linear motion with 90%+ efficiencyIndustrial robots, semiconductor manufacturing equipment
Shaft CouplingsTransmit torque while compensating for misalignmentConveyor systems, packaging machinery

3. Structure and Components

Structural hardware typically includes threaded elements (bolts, screws), anchoring mechanisms, and load-distributing washers. Motion hardware combines precision-machined rails, recirculating ball bearings, and hardened steel shafts. Advanced systems integrate sensors and smart materials for adaptive control.

4. Key Technical Specifications

ParameterDescriptionImportance
Load CapacityMaximum static/dynamic force withstandableDetermines operational safety and lifespan
Positioning Accuracy Micron-level deviation toleranceCritical for semiconductor and optical equipment
Friction Coefficient0.001-0.01 range for rolling elementsImpacts energy efficiency and heat generation
Corrosion ResistanceMeasured by salt spray test durationEssential for marine/chemical environments

5. Application Fields

  • Industrial Automation: Collaborative robots, AGV navigation
  • Aerospace: Satellite deployment mechanisms, aircraft actuation systems
  • Medical Equipment: MRI scanner positioning stages, surgical robots
  • Renewable Energy: Solar tracker orientation systems, wind turbine pitch control

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductTechnical Highlights
THK Co., Ltd.HSR Linear GuidesWorld's first self-lubricating rail system
MISUMIBall Screw Support UnitsIntegrated angular contact bearings
Bosch RexrothIndraDrive Motion ControllersIntegrated safety functions up to SIL-3

7. Selection Guidelines

Consider operating environment (temperature, humidity), load dynamics (shock, vibration), and precision requirements. For example, cleanroom applications require non-outgassing materials, while outdoor installations demand IP67-rated enclosures. Cost optimization can be achieved through standardized component selection.

8. Industry Trends

Key developments include additive manufacturing of lattice-structured supports, IoT-enabled condition monitoring systems, and bio-inspired adhesives replacing traditional fasteners. The market is projected to grow at 5.8% CAGR through 2030, driven by Industry 4.0 automation demands.

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