Structural, Motion Hardware

Image Part Number Description / PDF Quantity Rfq
950

950

Pololu Corporation

BALL CASTER WITH 3/8" PLASTIC

385

1437

1437

Pololu Corporation

WHEEL 90X10MM PAIR - YELLOW

0

2328

2328

Pololu Corporation

GLIDEFORCE ACTUATOR MTG BRKT 2PK

10

3622

3622

Pololu Corporation

GLIDEFORCE ACTUATOR MTG BRKT

9

1998

1998

Pololu Corporation

5MM SHAFT M3 HOLES 2PK MNTG HUB

1307

3433

3433

Pololu Corporation

HD SR8 ALUMINUM 25T SERVO HORN

0

2674

2674

Pololu Corporation

ALUMINUM WHEEL ADAPTER 6MM SHAFT

0

1421

1421

Pololu Corporation

WHEEL 60X8MM PAIR - RED

188

2693

2693

Pololu Corporation

8MM SHAFT M3 HOLES 2PK MNTG HUB

358

951

951

Pololu Corporation

BALL CASTER WITH 3/8" METAL BALL

415

2687

2687

Pololu Corporation

HEX WHL ADAPT 6MM SHAFT EXTD 2PK

38

2673

2673

Pololu Corporation

ALUMINUM WHEEL ADAPTER 5MM SHAFT

213

1433

1433

Pololu Corporation

WHEEL 80X10MM PAIR - BLUE

103

2681

2681

Pololu Corporation

MINI PLASTIC GEARMTR BRKT PAIR

446

3434

3434

Pololu Corporation

HD 1501MG SERVO RPLMNT GEARS

13

3431

3431

Pololu Corporation

FEETECH GIANT SERVO FT5335M HORN

101

1430

1430

Pololu Corporation

WHEEL 80X10MM PAIR - BLACK

190

1422

1422

Pololu Corporation

WHEEL 60X8MM PAIR - YELLOW

127

1424

1424

Pololu Corporation

WHEEL 60X8MM PAIR - WHITE

203

3532

3532

Pololu Corporation

RED ROMI CHASSIS CASTER KIT

231

Structural, Motion Hardware

1. Overview

Structural hardware refers to components that provide mechanical support, fixation, or load-bearing functions in systems. Motion hardware enables controlled movement, positioning, or transmission of mechanical energy. Both categories are critical in automation, robotics, aerospace, and industrial machinery, ensuring precision, durability, and system integration.

2. Main Types and Functional Classification

TypeFunction FeaturesApplication Examples
Structural FastenersHigh-load bearing, vibration resistance, corrosion protectionAerospace frame assembly, automotive chassis
Linear GuidesLow-friction linear motion control, high positioning accuracyCNC machine tools, 3D printers
Ball ScrewsConvert rotary to linear motion with 90%+ efficiencyIndustrial robots, semiconductor manufacturing equipment
Shaft CouplingsTransmit torque while compensating for misalignmentConveyor systems, packaging machinery

3. Structure and Components

Structural hardware typically includes threaded elements (bolts, screws), anchoring mechanisms, and load-distributing washers. Motion hardware combines precision-machined rails, recirculating ball bearings, and hardened steel shafts. Advanced systems integrate sensors and smart materials for adaptive control.

4. Key Technical Specifications

ParameterDescriptionImportance
Load CapacityMaximum static/dynamic force withstandableDetermines operational safety and lifespan
Positioning Accuracy Micron-level deviation toleranceCritical for semiconductor and optical equipment
Friction Coefficient0.001-0.01 range for rolling elementsImpacts energy efficiency and heat generation
Corrosion ResistanceMeasured by salt spray test durationEssential for marine/chemical environments

5. Application Fields

  • Industrial Automation: Collaborative robots, AGV navigation
  • Aerospace: Satellite deployment mechanisms, aircraft actuation systems
  • Medical Equipment: MRI scanner positioning stages, surgical robots
  • Renewable Energy: Solar tracker orientation systems, wind turbine pitch control

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductTechnical Highlights
THK Co., Ltd.HSR Linear GuidesWorld's first self-lubricating rail system
MISUMIBall Screw Support UnitsIntegrated angular contact bearings
Bosch RexrothIndraDrive Motion ControllersIntegrated safety functions up to SIL-3

7. Selection Guidelines

Consider operating environment (temperature, humidity), load dynamics (shock, vibration), and precision requirements. For example, cleanroom applications require non-outgassing materials, while outdoor installations demand IP67-rated enclosures. Cost optimization can be achieved through standardized component selection.

8. Industry Trends

Key developments include additive manufacturing of lattice-structured supports, IoT-enabled condition monitoring systems, and bio-inspired adhesives replacing traditional fasteners. The market is projected to grow at 5.8% CAGR through 2030, driven by Industry 4.0 automation demands.

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