Structural, Motion Hardware

Image Part Number Description / PDF Quantity Rfq
1.5X1.5X.125ANG6061T6511-36

1.5X1.5X.125ANG6061T6511-36

Remington Industries

1-1/2" X 1-1/2" ALUMINUM ANGLE 6

50

0.375X1.5FLT6061T6511-6

0.375X1.5FLT6061T6511-6

Remington Industries

0.375X1.5FLT6061T6511-6 3/8" X 1

50

1433

1433

Pololu Corporation

WHEEL 80X10MM PAIR - BLUE

103

0.625X4.0FLT6061T6511-12

0.625X4.0FLT6061T6511-12

Remington Industries

0.625X4.0FLT6061T6511-12 5/8" X

50

ROB-08909

ROB-08909

SparkFun

BALL CASTER METAL 3/8"

0

1.5X1.5X.25ANG6061T6511-6

1.5X1.5X.25ANG6061T6511-6

Remington Industries

1-1/2" X 1-1/2" ALUMINUM ANGLE 6

50

0.25X1.0FLT304SS-6

0.25X1.0FLT304SS-6

Remington Industries

1/4X1 304 STNLSS STL FLT 6"L

50

304SA0280-C02

304SA0280-C02

Stainless Steel Products

SAFETY LOCK WIRE .028"X24" 1=2FT

30

3843

3843

Adafruit

DC MOTOR PLASTIC MOUNT - 130 SIZ

0

2681

2681

Pololu Corporation

MINI PLASTIC GEARMTR BRKT PAIR

446

ROB-12595

ROB-12595

SparkFun

GEARBOX KIT STD ROTATION 3:1

0

RXA0606

RXA0606

Rose+Krieger

CROSS CLAMP FIT .625" RD TUBE AL

0

BTOOO150-C.625-C.375

BTOOO150-C.625-C.375

Rocom Couplings

PRECISION FLEXIBLE SHAFT COUPLIN

1

RFA1500

RFA1500

Rose+Krieger

FLANGE CLAMP FIT 1.50"RD TUBE AL

4

4285000.1500

4285000.1500

Rose+Krieger

F-40X80L 40X80MM LIGHT EXTRUSION

20

0.75X1.5FLT6061T6511-2

0.75X1.5FLT6061T6511-2

Remington Industries

0.75X1.5FLT6061T6511-2 3/4" X 1-

50

0.75X2.5FLT6061T6511-2

0.75X2.5FLT6061T6511-2

Remington Industries

0.75X2.5FLT6061T6511-2 3/4" X 2-

50

RAA1212

RAA1212

Rose+Krieger

ANGLE CLAMP FIT 1.25" RD TUBE AL

4

0.25X6.0FLT6061T6511-10

0.25X6.0FLT6061T6511-10

Remington Industries

1/4" X 6" ALUMINUM FLAT BAR, 606

50

ROB-12547

ROB-12547

SparkFun

TUBE - STAINLESS

0

Structural, Motion Hardware

1. Overview

Structural hardware refers to components that provide mechanical support, fixation, or load-bearing functions in systems. Motion hardware enables controlled movement, positioning, or transmission of mechanical energy. Both categories are critical in automation, robotics, aerospace, and industrial machinery, ensuring precision, durability, and system integration.

2. Main Types and Functional Classification

TypeFunction FeaturesApplication Examples
Structural FastenersHigh-load bearing, vibration resistance, corrosion protectionAerospace frame assembly, automotive chassis
Linear GuidesLow-friction linear motion control, high positioning accuracyCNC machine tools, 3D printers
Ball ScrewsConvert rotary to linear motion with 90%+ efficiencyIndustrial robots, semiconductor manufacturing equipment
Shaft CouplingsTransmit torque while compensating for misalignmentConveyor systems, packaging machinery

3. Structure and Components

Structural hardware typically includes threaded elements (bolts, screws), anchoring mechanisms, and load-distributing washers. Motion hardware combines precision-machined rails, recirculating ball bearings, and hardened steel shafts. Advanced systems integrate sensors and smart materials for adaptive control.

4. Key Technical Specifications

ParameterDescriptionImportance
Load CapacityMaximum static/dynamic force withstandableDetermines operational safety and lifespan
Positioning Accuracy Micron-level deviation toleranceCritical for semiconductor and optical equipment
Friction Coefficient0.001-0.01 range for rolling elementsImpacts energy efficiency and heat generation
Corrosion ResistanceMeasured by salt spray test durationEssential for marine/chemical environments

5. Application Fields

  • Industrial Automation: Collaborative robots, AGV navigation
  • Aerospace: Satellite deployment mechanisms, aircraft actuation systems
  • Medical Equipment: MRI scanner positioning stages, surgical robots
  • Renewable Energy: Solar tracker orientation systems, wind turbine pitch control

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductTechnical Highlights
THK Co., Ltd.HSR Linear GuidesWorld's first self-lubricating rail system
MISUMIBall Screw Support UnitsIntegrated angular contact bearings
Bosch RexrothIndraDrive Motion ControllersIntegrated safety functions up to SIL-3

7. Selection Guidelines

Consider operating environment (temperature, humidity), load dynamics (shock, vibration), and precision requirements. For example, cleanroom applications require non-outgassing materials, while outdoor installations demand IP67-rated enclosures. Cost optimization can be achieved through standardized component selection.

8. Industry Trends

Key developments include additive manufacturing of lattice-structured supports, IoT-enabled condition monitoring systems, and bio-inspired adhesives replacing traditional fasteners. The market is projected to grow at 5.8% CAGR through 2030, driven by Industry 4.0 automation demands.

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