Structural, Motion Hardware

Image Part Number Description / PDF Quantity Rfq
ROB-12338

ROB-12338

SparkFun

SHAFT SOLID 3/16"D X 6"L

0

0.625RD6061T6511-2

0.625RD6061T6511-2

Remington Industries

0.625RD6061T6511-2 5/8" DIAMETER

50

0.25X4.0FLT6061T6511-1

0.25X4.0FLT6061T6511-1

Remington Industries

0.25X4.0FLT6061T6511-1 1/4" X 4"

50

4034100

4034100

Rose+Krieger

ANGLE BRACKET '40X80MM, 2 SIDES

16

1.0X8.0FLT6061T6511-10

1.0X8.0FLT6061T6511-10

Remington Industries

1" X 8" ALUMINUM FLAT BAR, 6061

50

BTOOM100-C06MM-C06MM

BTOOM100-C06MM-C06MM

Rocom Couplings

PRECISION FLEXIBLE SHAFT COUPLIN

0

0.25X6.0FLT6061T6511-12

0.25X6.0FLT6061T6511-12

Remington Industries

1/4" X 6" ALUMINUM FLAT BAR, 606

50

ROB-12242

ROB-12242

SparkFun

SHAFT SOLID 3/8"D X 6"L

0

BTOOM125-C10MM-C10MM

BTOOM125-C10MM-C10MM

Rocom Couplings

PRECISION FLEXIBLE SHAFT COUPLIN

0

0.375X4.0FLT6061T6511-8

0.375X4.0FLT6061T6511-8

Remington Industries

0.375X4.0FLT6061T6511-8 3/8" X 4

50

0.625X2.0FLT6061T6511-4

0.625X2.0FLT6061T6511-4

Remington Industries

0.625X2.0FLT6061T6511-4 5/8" X 2

50

304FH0320-C01

304FH0320-C01

Stainless Steel Products

SAFETY LOCK WIRE .032"X12" 1=1F

0

ROB-12546

ROB-12546

SparkFun

SERVO ARM DOUBLE STD SPLINE

0

1435

1435

Pololu Corporation

WHEEL 90X10MM PAIR - BLACK

394

0.375RD6061T6511-4

0.375RD6061T6511-4

Remington Industries

0.375RD6061T6511-4 3/8" DIAMETER

50

ROB-12250

ROB-12250

SparkFun

ALUMINUM CHANNEL 9.0"

0

ROB-12410

ROB-12410

SparkFun

SMOOTH BELT 1/8"D 9.0" ID

0

DTOOM075-S08MM-S06MM

DTOOM075-S08MM-S06MM

Rocom Couplings

PRECISION FLEXIBLE SHAFT COUPLIN

0

0.25X0.5FLT6061T6511-1

0.25X0.5FLT6061T6511-1

Remington Industries

1/4X1/2 6061 ALUMINUM FLT 1"L

50

AM-3480_GREEN

AM-3480_GREEN

AndyMark

4" COMPLIANT WHEEL 1/2" HEX 35A

150

Structural, Motion Hardware

1. Overview

Structural hardware refers to components that provide mechanical support, fixation, or load-bearing functions in systems. Motion hardware enables controlled movement, positioning, or transmission of mechanical energy. Both categories are critical in automation, robotics, aerospace, and industrial machinery, ensuring precision, durability, and system integration.

2. Main Types and Functional Classification

TypeFunction FeaturesApplication Examples
Structural FastenersHigh-load bearing, vibration resistance, corrosion protectionAerospace frame assembly, automotive chassis
Linear GuidesLow-friction linear motion control, high positioning accuracyCNC machine tools, 3D printers
Ball ScrewsConvert rotary to linear motion with 90%+ efficiencyIndustrial robots, semiconductor manufacturing equipment
Shaft CouplingsTransmit torque while compensating for misalignmentConveyor systems, packaging machinery

3. Structure and Components

Structural hardware typically includes threaded elements (bolts, screws), anchoring mechanisms, and load-distributing washers. Motion hardware combines precision-machined rails, recirculating ball bearings, and hardened steel shafts. Advanced systems integrate sensors and smart materials for adaptive control.

4. Key Technical Specifications

ParameterDescriptionImportance
Load CapacityMaximum static/dynamic force withstandableDetermines operational safety and lifespan
Positioning Accuracy Micron-level deviation toleranceCritical for semiconductor and optical equipment
Friction Coefficient0.001-0.01 range for rolling elementsImpacts energy efficiency and heat generation
Corrosion ResistanceMeasured by salt spray test durationEssential for marine/chemical environments

5. Application Fields

  • Industrial Automation: Collaborative robots, AGV navigation
  • Aerospace: Satellite deployment mechanisms, aircraft actuation systems
  • Medical Equipment: MRI scanner positioning stages, surgical robots
  • Renewable Energy: Solar tracker orientation systems, wind turbine pitch control

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductTechnical Highlights
THK Co., Ltd.HSR Linear GuidesWorld's first self-lubricating rail system
MISUMIBall Screw Support UnitsIntegrated angular contact bearings
Bosch RexrothIndraDrive Motion ControllersIntegrated safety functions up to SIL-3

7. Selection Guidelines

Consider operating environment (temperature, humidity), load dynamics (shock, vibration), and precision requirements. For example, cleanroom applications require non-outgassing materials, while outdoor installations demand IP67-rated enclosures. Cost optimization can be achieved through standardized component selection.

8. Industry Trends

Key developments include additive manufacturing of lattice-structured supports, IoT-enabled condition monitoring systems, and bio-inspired adhesives replacing traditional fasteners. The market is projected to grow at 5.8% CAGR through 2030, driven by Industry 4.0 automation demands.

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