Structural, Motion Hardware

Image Part Number Description / PDF Quantity Rfq
ROB-12407

ROB-12407

SparkFun

MOTOR MNT CLAMPING

0

ROB-12258

ROB-12258

SparkFun

SERVO GEAR 12T METAL

0

ROB-12416

ROB-12416

SparkFun

SHAFT DSHAFT 1/4"D X 5.00"L

0

4256

4256

Adafruit

BRASS HEATSET INSRT M3X3M 1=50PC

76

0.50X4.0FLT6061T6511-4

0.50X4.0FLT6061T6511-4

Remington Industries

0.50X4.0FLT6061T6511-4 1/2" X 4"

50

DTOOO125-C.312-C.312

DTOOO125-C.312-C.312

Rocom Couplings

PRECISION FLEXIBLE SHAFT COUPLIN

6

0.625X2.5FLT6061T6511-36

0.625X2.5FLT6061T6511-36

Remington Industries

0.625X2.5FLT6061T6511-36 5/8" X

50

DTOOO150-S.500-S.375

DTOOO150-S.500-S.375

Rocom Couplings

PRECISION FLEXIBLE SHAFT COUPLIN

0

ROB-12124

ROB-12124

SparkFun

HEAVY DUTY WHEEL 4"

0

BTOOM100-S10MM-S06MM

BTOOM100-S10MM-S06MM

Rocom Couplings

PRECISION FLEXIBLE SHAFT COUPLIN

0

1.0X2.0FLT6061T6511-4

1.0X2.0FLT6061T6511-4

Remington Industries

1.0X2.0FLT6061T6511-4 1" X 2" AL

50

ROB-12409

ROB-12409

SparkFun

SKATE WHEEL 4.90 GRAY

0

2675

2675

Pololu Corporation

ALUMINUM WHEEL ADAPTER 1/4" SHFT

1125

0.25X2.0FLT304SS-10

0.25X2.0FLT304SS-10

Remington Industries

1/4X2 304 STNLSS STL FLT 10"L

50

ROB-12381

ROB-12381

SparkFun

DISC WHEEL 5" CLR ORNG 2PK

0

ROB-12192

ROB-12192

SparkFun

MOTOR MNT SWIVEL CLAMP 22MM

0

4014111

4014111

Rose+Krieger

FIXATION SET TYPE K T-NUT, WASHE

18

ROB-12189

ROB-12189

SparkFun

SHAFT SOLID 1/4"D X 7"L

0

FIT0387

FIT0387

DFRobot

5MM RUBBER WHEEL COUPLING KIT (P

0

4815000.2000

4815000.2000

Rose+Krieger

F-40X40L 40X40MM LIGHT EXTRUSION

3

Structural, Motion Hardware

1. Overview

Structural hardware refers to components that provide mechanical support, fixation, or load-bearing functions in systems. Motion hardware enables controlled movement, positioning, or transmission of mechanical energy. Both categories are critical in automation, robotics, aerospace, and industrial machinery, ensuring precision, durability, and system integration.

2. Main Types and Functional Classification

TypeFunction FeaturesApplication Examples
Structural FastenersHigh-load bearing, vibration resistance, corrosion protectionAerospace frame assembly, automotive chassis
Linear GuidesLow-friction linear motion control, high positioning accuracyCNC machine tools, 3D printers
Ball ScrewsConvert rotary to linear motion with 90%+ efficiencyIndustrial robots, semiconductor manufacturing equipment
Shaft CouplingsTransmit torque while compensating for misalignmentConveyor systems, packaging machinery

3. Structure and Components

Structural hardware typically includes threaded elements (bolts, screws), anchoring mechanisms, and load-distributing washers. Motion hardware combines precision-machined rails, recirculating ball bearings, and hardened steel shafts. Advanced systems integrate sensors and smart materials for adaptive control.

4. Key Technical Specifications

ParameterDescriptionImportance
Load CapacityMaximum static/dynamic force withstandableDetermines operational safety and lifespan
Positioning Accuracy Micron-level deviation toleranceCritical for semiconductor and optical equipment
Friction Coefficient0.001-0.01 range for rolling elementsImpacts energy efficiency and heat generation
Corrosion ResistanceMeasured by salt spray test durationEssential for marine/chemical environments

5. Application Fields

  • Industrial Automation: Collaborative robots, AGV navigation
  • Aerospace: Satellite deployment mechanisms, aircraft actuation systems
  • Medical Equipment: MRI scanner positioning stages, surgical robots
  • Renewable Energy: Solar tracker orientation systems, wind turbine pitch control

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductTechnical Highlights
THK Co., Ltd.HSR Linear GuidesWorld's first self-lubricating rail system
MISUMIBall Screw Support UnitsIntegrated angular contact bearings
Bosch RexrothIndraDrive Motion ControllersIntegrated safety functions up to SIL-3

7. Selection Guidelines

Consider operating environment (temperature, humidity), load dynamics (shock, vibration), and precision requirements. For example, cleanroom applications require non-outgassing materials, while outdoor installations demand IP67-rated enclosures. Cost optimization can be achieved through standardized component selection.

8. Industry Trends

Key developments include additive manufacturing of lattice-structured supports, IoT-enabled condition monitoring systems, and bio-inspired adhesives replacing traditional fasteners. The market is projected to grow at 5.8% CAGR through 2030, driven by Industry 4.0 automation demands.

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