Springs - Torsion

Part Number	Description / PDF	Quantity
TO-5026RCS Century Spring Corp.	TOR O=.190, W=.016	257
TO-5038RSCS Century Spring Corp.	TOR O=.225, W=.025	474
TO-1128CS Century Spring Corp.	TOR O=.425, W=.051	282
TO-1076CS Century Spring Corp.	TOR, O=.157, W=.016	271
TO-5154LCS Century Spring Corp.	TOR O=.575, W=.063	421
TO-5166LSCS Century Spring Corp.	TOR O=639, W=.070	241
TO-5223RSCS Century Spring Corp.	TOR O=1.066, W=.085	143
TO-5065LSCS Century Spring Corp.	TOR O=.288, W=.032	1366
TO-5006RCS Century Spring Corp.	TOR, O=.125, W=.015	367
TO-5201LSCS Century Spring Corp.	TORS O=891, W=.085	1241
TO-5231RCS Century Spring Corp.	TOR O=1.118, W=.105	586
TO-1072CS Century Spring Corp.	TOR O=.355, W=.029	403
TO-5181LCS Century Spring Corp.	TOR O=.750, W=.072	513
TO-1091CS Century Spring Corp.	TOR O=.526, W=.059	330
TO-5051RCS Century Spring Corp.	TOR O=.259, W=.017	454
TO-5136LCS Century Spring Corp.	TOR O=.537, W=.059	935
TO-5171LSCS Century Spring Corp.	TOR O=.681, W=.059	1333
TO-5044LSCS Century Spring Corp.	TOR O=.246, W=.018	491
TO-5034RSCS Century Spring Corp.	TOR O=.204, W=.023	404
TO-5030RCS Century Spring Corp.	TOR O=.200, W=.015	145

Springs - Torsion

1. Overview

Torsion springs are elastic components designed to store and release angular energy or to statically hold a mechanism in a rotated position. They operate by twisting about their axis when torque is applied, generating a restoring force proportional to the rotation angle. These springs are critical in modern mechanical systems for precise motion control, vibration damping, and maintaining structural stability across industries.

2. Main Types and Functional Classification

Type	Functional Characteristics	Application Examples
Single Torque Torsion Spring	Simple helical design with one direction of torque output	Door hinges, clipboards, automotive latch mechanisms
Double Torque Torsion Spring	Bifilar winding for balanced torque in two directions	Counterbalance systems, robotic joints
Multi-Flex Torsion Spring	Segmented coils for variable torque curves	Industrial valves, precision instruments
Linear Torsion Spring	Constant torque output through entire rotation	Cable reels, rotational actuators
Tapered Torsion Spring	Variable pitch coils for progressive torque response	Aerospace control surfaces, clutch mechanisms

3. Structure and Composition

Typical torsion springs feature helically wound wire with straight or shaped ends (legs) that transmit torque. Key components include:

Coiled body: Provides elastic deformation through torsional stress
Arms/legs: Transfer torque to mating components (straight, angular, or hooked configurations)
Material: High-carbon steel, stainless steel, phosphor bronze, or titanium alloys
Surface treatment: Zinc plating, powder coating, or nitriding for corrosion resistance

Design variations include cylindrical, conical, and barrel-shaped geometries to optimize space utilization.

4. Key Technical Parameters

Parameter	Description	Importance
Spring Rate (Nm/deg)	Torque per degree of angular deflection	Determines stiffness and response characteristics
Max Torque Capacity	Ultimate torsional load before plastic deformation	Defines operational safety limits
Number of Coils	Impacts spring index and stress distribution	Affects fatigue life and space requirements
Leg Orientation	Angle and offset between spring arms	Critical for proper torque transmission
Material Shear Modulus	Dictates elastic properties under torsion	Key factor in torque-rotation relationship
Operating Temperature Range	Thermal limits affecting dimensional stability	Determines environmental compatibility

5. Application Fields

Major industries utilizing torsion springs include:

Automotive: Windshield wiper mechanisms, door check systems, transmission shifters
Industrial Equipment: Conveyors, packaging machines, robotic arms
Aerospace: Flight control actuators, landing gear mechanisms
Consumer Electronics: Laptop hinges, camera lens barrels, medical device triggers
Energy Systems: Circuit breaker mechanisms, renewable energy dampers

Example: Automotive seat recline systems use dual torsion springs to maintain position while allowing smooth adjustment.

6. Leading Manufacturers and Products

Manufacturer	Key Products	Specialization
MISUMI	VFS2- Series Precision Torsion Springs	High-volume industrial applications
Lee Spring	CT Series Custom Torsion Springs	Miniature and medical-grade springs
Barnes Group Inc.	Associated Spring RAFI Line	Aerospace and defense solutions
Smalley Steel Ring	Wave Spring-Actuated Torsion Devices	Space-saving wave spring technology
Crosby	Swager Torsion Springs	Heavy-duty industrial applications

7. Selection Guidelines

Key considerations for torsion spring selection:

Calculate required torque using: M = k (M=torque, k=spring rate, =angular displacement)
Verify maximum stress levels against material endurance limits
Account for installation space constraints (diameter, length, leg clearance)
Specify corrosion resistance requirements based on environmental exposure
Consider dynamic loading conditions and fatigue life expectations
Validate rotational direction compatibility with handedness of coil winding

Recommend consulting manufacturer's load-deflection charts during specification.

8. Industry Trends

Current development trends include:

Advanced materials: Carbon fiber composites and shape-memory alloys
Miniaturization for micro-electromechanical systems (MEMS)
Smart integration with embedded strain sensors
Topology optimization via generative design algorithms
Environmentally friendly surface treatments replacing hexavalent chromium

Market growth driven by electric vehicle component demands and industrial automation expansion.