Hole Plugs

Image Part Number Description / PDF Quantity Rfq
7610

7610

Keystone Electronics Corp.

HOLE PLUG 1.375" STL/NCKL NAT

100

7607

7607

Keystone Electronics Corp.

HOLE PLUG 1.000" STL/NCKL NAT

700

8613

8613

Keystone Electronics Corp.

HOLE PLUG 1.000" NYLON BLACK

1481300

8611

8611

Keystone Electronics Corp.

HOLE PLUG 1.500" NYLON BLACK

700

8612

8612

Keystone Electronics Corp.

HOLE PLUG 0.875" NYLON BLACK

244400

8602

8602

Keystone Electronics Corp.

HOLE PLUG 0.375" NYLON BLACK

703814200

7602

7602

Keystone Electronics Corp.

HOLE PLUG 0.375" STL/NCKL NAT

409718800

7608

7608

Keystone Electronics Corp.

HOLE PLUG 1.125" STL/NCKL NAT

3100

7605

7605

Keystone Electronics Corp.

HOLE PLUG 0.750" STL/NCKL NAT

11000

8609

8609

Keystone Electronics Corp.

HOLE PLUG 1.250" NYLON BLACK

13123900

7606

7606

Keystone Electronics Corp.

HOLE PLUG 0.875" STL/NCKL NAT

6300

7611

7611

Keystone Electronics Corp.

HOLE PLUG 1.500" STL/NCKL NAT

1000

7609

7609

Keystone Electronics Corp.

HOLE PLUG 1.250" STL/NCKL NAT

0

7603

7603

Keystone Electronics Corp.

HOLE PLUG 0.500" STL/NCKL NAT

0

7601

7601

Keystone Electronics Corp.

HOLE PLUG 0.312" STL/NCKL NAT

700

8610

8610

Keystone Electronics Corp.

HOLE PLUG 1.375" NYLON BLACK

14143700

7604

7604

Keystone Electronics Corp.

HOLE PLUG 0.625" STL/NCKL NAT

8200

Hole Plugs

1. Overview

Hole plugs (also known as blanking plugs or hole covers) are mechanical fasteners designed to seal, protect, or provide structural integrity to openings in various materials. They play a critical role in preventing fluid leakage, dust ingress, vibration damping, and maintaining aesthetic finishes in industrial and consumer applications.

2. Main Types and Functional Classification

TypeFunctional FeaturesApplication Examples
Expansion PlugsExpand radially to grip hole wallsAutomotive frame sealing
Threaded PlugsMechanical screw-in retentionHydraulic system ports
Elastomeric PlugsFlexible rubber compression sealElectrical conduit protection
Quick-Release PlugsTool-free installation/removalAerospace panel access

3. Structure and Components

Typical hole plug assemblies consist of: - Body: Cylindrical or tapered base (metal/plastic/rubber) - Retention Features: Threads, barbs, or expanding segments - Sealing Interface: O-ring, lip seal, or compressive material - Head Style: Flush, protruding, or recessed for tool engagement

4. Key Technical Parameters

ParameterSignificance
Material CompatibilityCorrosion resistance and chemical exposure
Size RangeMetric/Imperial diameter specifications
Temperature ResistanceOperating range (-40 C to +150 C typical)
Insertion ForceInstallation effort requirements
Retention Strength50-500N pull-out resistance

5. Application Fields

Key industries include: - Automotive (engine bay sealing) - Electronics (panel cutout protection) - Construction (concrete formwork plugs) - Medical equipment (sterile barrier systems) - Marine (hull penetration sealing)

6. Leading Manufacturers

ManufacturerRepresentative Product
3MScotch-Weld Plastic Welding Kits
Saint-GobainCalvasil silicone sealing plugs
Illinois Tool WorksBossard elastic retention plugs
RoxtecMultidiameter cable transit seals

7. Selection Guidelines

Consider: - Environmental exposure (UV, chemicals) - Required IP rating (IP54/IP67) - Installation frequency - Substrate material (metal, plastic, composite) Case Study: Automotive manufacturers use nylon expansion plugs (PA66) with integrated gaskets for wheel well openings, providing IP68 protection while reducing assembly time by 30%.

8. Industry Trends

Emerging developments: - Lightweight composite materials - Integrated smart sensors for seal integrity monitoring - Biodegradable polymer solutions - 3D-printed custom geometries - Anti-vibration designs for EV battery enclosures

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