Hole Plugs

Image Part Number Description / PDF Quantity Rfq
448-D50.9-D47.9-M14

448-D50.9-D47.9-M14

J.W. Winco

THREADED TUBE END, PLASTIC

30

62MP2500W

62MP2500W

Richco, Inc. (Essentra Components)

HOLE PLUG, SNAP IN, 2.500 IN HOL

1000

448-V40-V36-M10

448-V40-V36-M10

J.W. Winco

THREADED TUBE END, PLASTIC

30

LTP-1

LTP-1

Richco, Inc. (Essentra Components)

HOLE PLUG 0.875" SILICONE BLACK

258

10705B

10705B

Richco, Inc. (Essentra Components)

HOLE PLUG 1" PVC BLACK

2994

8612

8612

Keystone Electronics Corp.

HOLE PLUG 0.875" NYLON BLACK

244400

62PP062BM07B

62PP062BM07B

Richco, Inc. (Essentra Components)

HOLE PLUG, .625 HOLE, .031-.072

5000

448-D1.50-D1.37-3/8X16

448-D1.50-D1.37-3/8X16

J.W. Winco

THREADED TUBE END, PLASTIC

92

62MPS0875W

62MPS0875W

Richco, Inc. (Essentra Components)

HOLE PLUG, SNAP IN, .875 IN HOLE

2399

62PP031BM15

62PP031BM15

Richco, Inc. (Essentra Components)

HOLE PLUG, .315 HOLE, .047-.156

1454

PGM-25

PGM-25

Richco, Inc. (Essentra Components)

HOLE PLUG 1.000" NYLON BLACK

9267

62PP075BM11

62PP075BM11

Richco, Inc. (Essentra Components)

HOLE PLUG, .750 HOLE, .031-.109

1995

62MP0875W

62MP0875W

Richco, Inc. (Essentra Components)

HOLE PLUG, SNAP IN , .875 IN HOL

9995

62PP018BG14

62PP018BG14

Richco, Inc. (Essentra Components)

HOLE PLUG, .187 HOLE, .031-.140

6966

448-V1.50-V1.26-1/2X13

448-V1.50-V1.26-1/2X13

J.W. Winco

THREADED TUBE END, PLASTIC

199

11059B

11059B

Richco, Inc. (Essentra Components)

HOLE PLUG 1.25" PVC BLACK

1399

448-V60-V54-M14

448-V60-V54-M14

J.W. Winco

THREADED TUBE END, PLASTIC

30

62MP2500

62MP2500

Richco, Inc. (Essentra Components)

HOLE PLUG 2.500" NYLON BLACK

4866

62PP062BG07

62PP062BG07

Richco, Inc. (Essentra Components)

HOLE PLUG, .625 HOLE, .031-.072

7900

HP-1-C

HP-1-C

GC Electronics

HOLE PLUG 0.250" STL/NCKL NAT

184

Hole Plugs

1. Overview

Hole plugs (also known as blanking plugs or hole covers) are mechanical fasteners designed to seal, protect, or provide structural integrity to openings in various materials. They play a critical role in preventing fluid leakage, dust ingress, vibration damping, and maintaining aesthetic finishes in industrial and consumer applications.

2. Main Types and Functional Classification

TypeFunctional FeaturesApplication Examples
Expansion PlugsExpand radially to grip hole wallsAutomotive frame sealing
Threaded PlugsMechanical screw-in retentionHydraulic system ports
Elastomeric PlugsFlexible rubber compression sealElectrical conduit protection
Quick-Release PlugsTool-free installation/removalAerospace panel access

3. Structure and Components

Typical hole plug assemblies consist of: - Body: Cylindrical or tapered base (metal/plastic/rubber) - Retention Features: Threads, barbs, or expanding segments - Sealing Interface: O-ring, lip seal, or compressive material - Head Style: Flush, protruding, or recessed for tool engagement

4. Key Technical Parameters

ParameterSignificance
Material CompatibilityCorrosion resistance and chemical exposure
Size RangeMetric/Imperial diameter specifications
Temperature ResistanceOperating range (-40 C to +150 C typical)
Insertion ForceInstallation effort requirements
Retention Strength50-500N pull-out resistance

5. Application Fields

Key industries include: - Automotive (engine bay sealing) - Electronics (panel cutout protection) - Construction (concrete formwork plugs) - Medical equipment (sterile barrier systems) - Marine (hull penetration sealing)

6. Leading Manufacturers

ManufacturerRepresentative Product
3MScotch-Weld Plastic Welding Kits
Saint-GobainCalvasil silicone sealing plugs
Illinois Tool WorksBossard elastic retention plugs
RoxtecMultidiameter cable transit seals

7. Selection Guidelines

Consider: - Environmental exposure (UV, chemicals) - Required IP rating (IP54/IP67) - Installation frequency - Substrate material (metal, plastic, composite) Case Study: Automotive manufacturers use nylon expansion plugs (PA66) with integrated gaskets for wheel well openings, providing IP68 protection while reducing assembly time by 30%.

8. Industry Trends

Emerging developments: - Lightweight composite materials - Integrated smart sensors for seal integrity monitoring - Biodegradable polymer solutions - 3D-printed custom geometries - Anti-vibration designs for EV battery enclosures

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