Hole Plugs

Image Part Number Description / PDF Quantity Rfq
BP-16237

BP-16237

Richco, Inc. (Essentra Components)

HOLE PLUG 0.984" THRMPLTC BLACK

0

CBHP-7S

CBHP-7S

Richco, Inc. (Essentra Components)

HOLE PLUG 0.312" SILICONE BLACK

0

41F

41F

Vitelec / Cinch Connectivity Solutions

HOLE PLUG 0.875" STL/NCKL NAT

0

CBHP-6S

CBHP-6S

Richco, Inc. (Essentra Components)

HOLE PLUG 0.250" SILICONE BLACK

0

BP-10517

BP-10517

Richco, Inc. (Essentra Components)

HOLE PLUG 1.772" THRMPLTC BLACK

0

BP-16235

BP-16235

Richco, Inc. (Essentra Components)

HOLE PLUG 0.787" THRMPLTC BLACK

0

CBHP-3S

CBHP-3S

Richco, Inc. (Essentra Components)

HOLE PLUG 0.100" SILICONE BLACK

0

CBHP- 1

CBHP- 1

Richco, Inc. (Essentra Components)

HOLE PLUG 0.025" NYLON BLACK

0

CBHP-8S

CBHP-8S

Richco, Inc. (Essentra Components)

HOLE PLUG 0.375" SILICONE BLACK

0

1737150000

1737150000

Weidmuller

HOLE PLUG BLANK NYLON BLACK

0

CBHP- 2

CBHP- 2

Richco, Inc. (Essentra Components)

HOLE PLUG 0.050" NYLON BLACK

0

CBHP-4S

CBHP-4S

Richco, Inc. (Essentra Components)

HOLE PLUG 0.150" SILICONE BLACK

0

CBHP-5S

CBHP-5S

Richco, Inc. (Essentra Components)

HOLE PLUG 0.200" SILICONE BLACK

0

41H

41H

Vitelec / Cinch Connectivity Solutions

HOLE PLUG 1.250" STL/NCKL NAT

0

Hole Plugs

1. Overview

Hole plugs (also known as blanking plugs or hole covers) are mechanical fasteners designed to seal, protect, or provide structural integrity to openings in various materials. They play a critical role in preventing fluid leakage, dust ingress, vibration damping, and maintaining aesthetic finishes in industrial and consumer applications.

2. Main Types and Functional Classification

TypeFunctional FeaturesApplication Examples
Expansion PlugsExpand radially to grip hole wallsAutomotive frame sealing
Threaded PlugsMechanical screw-in retentionHydraulic system ports
Elastomeric PlugsFlexible rubber compression sealElectrical conduit protection
Quick-Release PlugsTool-free installation/removalAerospace panel access

3. Structure and Components

Typical hole plug assemblies consist of: - Body: Cylindrical or tapered base (metal/plastic/rubber) - Retention Features: Threads, barbs, or expanding segments - Sealing Interface: O-ring, lip seal, or compressive material - Head Style: Flush, protruding, or recessed for tool engagement

4. Key Technical Parameters

ParameterSignificance
Material CompatibilityCorrosion resistance and chemical exposure
Size RangeMetric/Imperial diameter specifications
Temperature ResistanceOperating range (-40 C to +150 C typical)
Insertion ForceInstallation effort requirements
Retention Strength50-500N pull-out resistance

5. Application Fields

Key industries include: - Automotive (engine bay sealing) - Electronics (panel cutout protection) - Construction (concrete formwork plugs) - Medical equipment (sterile barrier systems) - Marine (hull penetration sealing)

6. Leading Manufacturers

ManufacturerRepresentative Product
3MScotch-Weld Plastic Welding Kits
Saint-GobainCalvasil silicone sealing plugs
Illinois Tool WorksBossard elastic retention plugs
RoxtecMultidiameter cable transit seals

7. Selection Guidelines

Consider: - Environmental exposure (UV, chemicals) - Required IP rating (IP54/IP67) - Installation frequency - Substrate material (metal, plastic, composite) Case Study: Automotive manufacturers use nylon expansion plugs (PA66) with integrated gaskets for wheel well openings, providing IP68 protection while reducing assembly time by 30%.

8. Industry Trends

Emerging developments: - Lightweight composite materials - Integrated smart sensors for seal integrity monitoring - Biodegradable polymer solutions - 3D-printed custom geometries - Anti-vibration designs for EV battery enclosures

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