Hole Plugs

Image Part Number Description / PDF Quantity Rfq
8610

8610

Keystone Electronics Corp.

HOLE PLUG 1.375" NYLON BLACK

14143700

11281B

11281B

Richco, Inc. (Essentra Components)

HOLE PLUG 1.260" PVC BLACK

1771

448-D48.3-D43.3-M12

448-D48.3-D43.3-M12

J.W. Winco

THREADED TUBE END, PLASTIC

30

448-D38-D34-M16

448-D38-D34-M16

J.W. Winco

THREADED TUBE END, PLASTIC

30

62MP1750W

62MP1750W

Richco, Inc. (Essentra Components)

HOLE PLUG, SNAP IN, 1.750 IN HOL

1495

S2-5/8A

S2-5/8A

Richco, Inc. (Essentra Components)

HOLE PLUG SHT METAL 2.625" BLACK

1226

448-V40-V36-M12

448-V40-V36-M12

J.W. Winco

THREADED TUBE END, PLASTIC

136

62PP043BM17B

62PP043BM17B

Richco, Inc. (Essentra Components)

HOLE PLUG, .437 HOLE, .031-.171

4987

15151B

15151B

Richco, Inc. (Essentra Components)

HOLE PLUG 0.252" THRMPLTC BLACK

7861

S1-1/2A

S1-1/2A

Richco, Inc. (Essentra Components)

HOLE PLUG SHT METAL 1.5" BLACK

3773

62PP048BM12B

62PP048BM12B

Richco, Inc. (Essentra Components)

HOLE PLUG, .480 HOLE, .031-.039

5000

62MP0875VW

62MP0875VW

Richco, Inc. (Essentra Components)

VENT PLUG, SNAP IN, .875 IN HOLE

3000

SR1/2A

SR1/2A

Richco, Inc. (Essentra Components)

HOLE PLUG 0.500" BLACK

5251

62MP0687

62MP0687

Richco, Inc. (Essentra Components)

HOLE PLUG 0.687" NYLON BLACK

29531

551849

551849

Richco, Inc. (Essentra Components)

HOLE PLUG SILICONE BLACK

600

448-V50-V44-M16

448-V50-V44-M16

J.W. Winco

THREADED TUBE END, PLASTIC

30

448-D50.9-D46.9-M14

448-D50.9-D46.9-M14

J.W. Winco

THREADED TUBE END, PLASTIC

30

S9/16A

S9/16A

Richco, Inc. (Essentra Components)

HOLE PLUG SHT METAL .563" BLACK

11989

62PP018BG14B

62PP018BG14B

Richco, Inc. (Essentra Components)

HOLE PLUG, .187 HOLE, .031-.140

8825

7604

7604

Keystone Electronics Corp.

HOLE PLUG 0.625" STL/NCKL NAT

8200

Hole Plugs

1. Overview

Hole plugs (also known as blanking plugs or hole covers) are mechanical fasteners designed to seal, protect, or provide structural integrity to openings in various materials. They play a critical role in preventing fluid leakage, dust ingress, vibration damping, and maintaining aesthetic finishes in industrial and consumer applications.

2. Main Types and Functional Classification

TypeFunctional FeaturesApplication Examples
Expansion PlugsExpand radially to grip hole wallsAutomotive frame sealing
Threaded PlugsMechanical screw-in retentionHydraulic system ports
Elastomeric PlugsFlexible rubber compression sealElectrical conduit protection
Quick-Release PlugsTool-free installation/removalAerospace panel access

3. Structure and Components

Typical hole plug assemblies consist of: - Body: Cylindrical or tapered base (metal/plastic/rubber) - Retention Features: Threads, barbs, or expanding segments - Sealing Interface: O-ring, lip seal, or compressive material - Head Style: Flush, protruding, or recessed for tool engagement

4. Key Technical Parameters

ParameterSignificance
Material CompatibilityCorrosion resistance and chemical exposure
Size RangeMetric/Imperial diameter specifications
Temperature ResistanceOperating range (-40 C to +150 C typical)
Insertion ForceInstallation effort requirements
Retention Strength50-500N pull-out resistance

5. Application Fields

Key industries include: - Automotive (engine bay sealing) - Electronics (panel cutout protection) - Construction (concrete formwork plugs) - Medical equipment (sterile barrier systems) - Marine (hull penetration sealing)

6. Leading Manufacturers

ManufacturerRepresentative Product
3MScotch-Weld Plastic Welding Kits
Saint-GobainCalvasil silicone sealing plugs
Illinois Tool WorksBossard elastic retention plugs
RoxtecMultidiameter cable transit seals

7. Selection Guidelines

Consider: - Environmental exposure (UV, chemicals) - Required IP rating (IP54/IP67) - Installation frequency - Substrate material (metal, plastic, composite) Case Study: Automotive manufacturers use nylon expansion plugs (PA66) with integrated gaskets for wheel well openings, providing IP68 protection while reducing assembly time by 30%.

8. Industry Trends

Emerging developments: - Lightweight composite materials - Integrated smart sensors for seal integrity monitoring - Biodegradable polymer solutions - 3D-printed custom geometries - Anti-vibration designs for EV battery enclosures

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