Hole Plugs

Image Part Number Description / PDF Quantity Rfq
7606

7606

Keystone Electronics Corp.

HOLE PLUG 0.875" STL/NCKL NAT

6300

448-V1.50-V1.37-1/2X13

448-V1.50-V1.37-1/2X13

J.W. Winco

THREADED TUBE END, PLASTIC

215

448-V40-V35-M20

448-V40-V35-M20

J.W. Winco

THREADED TUBE END, PLASTIC

30

62PP022RG06

62PP022RG06

Richco, Inc. (Essentra Components)

HOLE PLUG, .218 HOLE, .031-.062

3993

448-D48.3-D45.3-M20

448-D48.3-D45.3-M20

J.W. Winco

THREADED TUBE END, PLASTIC

30

11-368-C

11-368-C

GC Electronics

HOLE PLUG 0.875" STL/NCKL NAT

90

448-D48.3-D43.3-M14

448-D48.3-D43.3-M14

J.W. Winco

THREADED TUBE END, PLASTIC

30

S1-3/32A

S1-3/32A

Richco, Inc. (Essentra Components)

HOLE PLUG SHT METAL 1.094" BLACK

7988

HPM16 SL080

HPM16 SL080

Alpha Wire

HOLE PLUG 0.630" POLYAMIDE 6 GRY

807

62MP1250A

62MP1250A

Richco, Inc. (Essentra Components)

HOLE PLUG, SNAP IN, 1.250 IN HOL

2750

448-D38-D33-M12

448-D38-D33-M12

J.W. Winco

THREADED TUBE END, PLASTIC

30

62WP0500

62WP0500

Richco, Inc. (Essentra Components)

WINDOW HOLE PLUG, .500 HOLE, .12

1688

448-D30-D25-M14

448-D30-D25-M14

J.W. Winco

THREADED TUBE END, PLASTIC

30

62PP025BG06

62PP025BG06

Richco, Inc. (Essentra Components)

HOLE PLUG, .250 HOLE, .031-.062

6070

HPM12 BK080

HPM12 BK080

Alpha Wire

HOLE PLUG 0.472" POLYAMIDE 6 BLK

569

PGM-8

PGM-8

Richco, Inc. (Essentra Components)

HOLE PLUG 0.307" NYLON BLACK

2523

11-360-C

11-360-C

GC Electronics

HOLE PLUG 0.625" STL/NCKL NAT

152

62PP037BG14B

62PP037BG14B

Richco, Inc. (Essentra Components)

HOLE PLUG, .375 HOLE, .031-.140

4996

448-D38-D35-M16

448-D38-D35-M16

J.W. Winco

THREADED TUBE END, PLASTIC

40

62PP025BM06B

62PP025BM06B

Richco, Inc. (Essentra Components)

HOLE PLUG, .250 HOLE, .031-.062

4945

Hole Plugs

1. Overview

Hole plugs (also known as blanking plugs or hole covers) are mechanical fasteners designed to seal, protect, or provide structural integrity to openings in various materials. They play a critical role in preventing fluid leakage, dust ingress, vibration damping, and maintaining aesthetic finishes in industrial and consumer applications.

2. Main Types and Functional Classification

TypeFunctional FeaturesApplication Examples
Expansion PlugsExpand radially to grip hole wallsAutomotive frame sealing
Threaded PlugsMechanical screw-in retentionHydraulic system ports
Elastomeric PlugsFlexible rubber compression sealElectrical conduit protection
Quick-Release PlugsTool-free installation/removalAerospace panel access

3. Structure and Components

Typical hole plug assemblies consist of: - Body: Cylindrical or tapered base (metal/plastic/rubber) - Retention Features: Threads, barbs, or expanding segments - Sealing Interface: O-ring, lip seal, or compressive material - Head Style: Flush, protruding, or recessed for tool engagement

4. Key Technical Parameters

ParameterSignificance
Material CompatibilityCorrosion resistance and chemical exposure
Size RangeMetric/Imperial diameter specifications
Temperature ResistanceOperating range (-40 C to +150 C typical)
Insertion ForceInstallation effort requirements
Retention Strength50-500N pull-out resistance

5. Application Fields

Key industries include: - Automotive (engine bay sealing) - Electronics (panel cutout protection) - Construction (concrete formwork plugs) - Medical equipment (sterile barrier systems) - Marine (hull penetration sealing)

6. Leading Manufacturers

ManufacturerRepresentative Product
3MScotch-Weld Plastic Welding Kits
Saint-GobainCalvasil silicone sealing plugs
Illinois Tool WorksBossard elastic retention plugs
RoxtecMultidiameter cable transit seals

7. Selection Guidelines

Consider: - Environmental exposure (UV, chemicals) - Required IP rating (IP54/IP67) - Installation frequency - Substrate material (metal, plastic, composite) Case Study: Automotive manufacturers use nylon expansion plugs (PA66) with integrated gaskets for wheel well openings, providing IP68 protection while reducing assembly time by 30%.

8. Industry Trends

Emerging developments: - Lightweight composite materials - Integrated smart sensors for seal integrity monitoring - Biodegradable polymer solutions - 3D-printed custom geometries - Anti-vibration designs for EV battery enclosures

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