Hole Plugs

Image Part Number Description / PDF Quantity Rfq
7608

7608

Keystone Electronics Corp.

HOLE PLUG 1.125" STL/NCKL NAT

3100

448-D50.9-D47.9-M20

448-D50.9-D47.9-M20

J.W. Winco

THREADED TUBE END, PLASTIC

30

62MP2250

62MP2250

Richco, Inc. (Essentra Components)

HOLE PLUG, SNAP IN, 2.250 IN HOL

186

62WP0250

62WP0250

Richco, Inc. (Essentra Components)

WINDOW HOLE PLUG, .250 HOLE, .06

1920

S3/4A

S3/4A

Richco, Inc. (Essentra Components)

HOLE PLUG SHT METAL .75" BLACK

12385

62MP1750

62MP1750

Richco, Inc. (Essentra Components)

HOLE PLUG 1.750" NYLON BLACK

9800

HPP21 SL080

HPP21 SL080

Alpha Wire

HOLE PLUG 1.114" POLYAMIDE 6 GRY

175

SR1-3/4A

SR1-3/4A

Richco, Inc. (Essentra Components)

HOLE PLUG SHT METAL 1.75" BLACK

3000

448-V40-V37.6-M16

448-V40-V37.6-M16

J.W. Winco

THREADED TUBE END, PLASTIC

30

62MPS0750W

62MPS0750W

Richco, Inc. (Essentra Components)

HOLE PLUG, SNAP IN, .750 IN HOLE

1910

62NPT01227

62NPT01227

Richco, Inc. (Essentra Components)

PIPE PLUGS, ROUND, 1/8-27 NPT TH

3950

FC721A

FC721A

Richco, Inc. (Essentra Components)

HOLE PLUG PARALLEL PROT YELLOW

3000

HPP11 BK080

HPP11 BK080

Alpha Wire

HOLE PLUG 0.732" POLYAMIDE 6 BLK

289

15171B

15171B

Richco, Inc. (Essentra Components)

HOLE PLUG THERMOPLASTIC BLACK

1168

62PP078BM09

62PP078BM09

Richco, Inc. (Essentra Components)

HOLE PLUG, .787 HOLE, .059-.080

2000

62MP1000W

62MP1000W

Richco, Inc. (Essentra Components)

HOLE PLUG, SNAP IN , 1.000 IN HO

9900

62MP1000

62MP1000

Richco, Inc. (Essentra Components)

HOLE PLUG 1.000" NYLON BLACK

46312

PGM-3

PGM-3

Richco, Inc. (Essentra Components)

HOLE PLUG 0.468" NYLON BLACK

9325

62PP068BM10

62PP068BM10

Richco, Inc. (Essentra Components)

HOLE PLUG, .687 HOLE, .031-.109

3000

SR1-5/8A

SR1-5/8A

Richco, Inc. (Essentra Components)

HOLE PLUG SHT METAL 1.625" BLACK

1523

Hole Plugs

1. Overview

Hole plugs (also known as blanking plugs or hole covers) are mechanical fasteners designed to seal, protect, or provide structural integrity to openings in various materials. They play a critical role in preventing fluid leakage, dust ingress, vibration damping, and maintaining aesthetic finishes in industrial and consumer applications.

2. Main Types and Functional Classification

TypeFunctional FeaturesApplication Examples
Expansion PlugsExpand radially to grip hole wallsAutomotive frame sealing
Threaded PlugsMechanical screw-in retentionHydraulic system ports
Elastomeric PlugsFlexible rubber compression sealElectrical conduit protection
Quick-Release PlugsTool-free installation/removalAerospace panel access

3. Structure and Components

Typical hole plug assemblies consist of: - Body: Cylindrical or tapered base (metal/plastic/rubber) - Retention Features: Threads, barbs, or expanding segments - Sealing Interface: O-ring, lip seal, or compressive material - Head Style: Flush, protruding, or recessed for tool engagement

4. Key Technical Parameters

ParameterSignificance
Material CompatibilityCorrosion resistance and chemical exposure
Size RangeMetric/Imperial diameter specifications
Temperature ResistanceOperating range (-40 C to +150 C typical)
Insertion ForceInstallation effort requirements
Retention Strength50-500N pull-out resistance

5. Application Fields

Key industries include: - Automotive (engine bay sealing) - Electronics (panel cutout protection) - Construction (concrete formwork plugs) - Medical equipment (sterile barrier systems) - Marine (hull penetration sealing)

6. Leading Manufacturers

ManufacturerRepresentative Product
3MScotch-Weld Plastic Welding Kits
Saint-GobainCalvasil silicone sealing plugs
Illinois Tool WorksBossard elastic retention plugs
RoxtecMultidiameter cable transit seals

7. Selection Guidelines

Consider: - Environmental exposure (UV, chemicals) - Required IP rating (IP54/IP67) - Installation frequency - Substrate material (metal, plastic, composite) Case Study: Automotive manufacturers use nylon expansion plugs (PA66) with integrated gaskets for wheel well openings, providing IP68 protection while reducing assembly time by 30%.

8. Industry Trends

Emerging developments: - Lightweight composite materials - Integrated smart sensors for seal integrity monitoring - Biodegradable polymer solutions - 3D-printed custom geometries - Anti-vibration designs for EV battery enclosures

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