Hole Plugs

Image Part Number Description / PDF Quantity Rfq
448-D48.3-D45.3-M10

448-D48.3-D45.3-M10

J.W. Winco

THREADED TUBE END, PLASTIC

30

HPM20 BK080

HPM20 BK080

Alpha Wire

HOLE PLUG 0.787" POLYAMIDE 6 BLK

532

HPP11 SL080

HPP11 SL080

Alpha Wire

HOLE PLUG 0.732" POLYAMIDE 6 GRY

1063

448-D42.4-D37.4-M10

448-D42.4-D37.4-M10

J.W. Winco

THREADED TUBE END, PLASTIC

30

448-D38-D35-M10

448-D38-D35-M10

J.W. Winco

THREADED TUBE END, PLASTIC

30

HPP7 SL080

HPP7 SL080

Alpha Wire

HOLE PLUG 0.492" POLYAMIDE 6 GRY

590

448-V50-V44-M20

448-V50-V44-M20

J.W. Winco

THREADED TUBE END, PLASTIC

30

448-V2.00-V1.78-3/8X16

448-V2.00-V1.78-3/8X16

J.W. Winco

THREADED TUBE END, PLASTIC

290

62PP087BM11

62PP087BM11

Richco, Inc. (Essentra Components)

HOLE PLUG, .875 HOLE, .031-.109

4000

PGM-29

PGM-29

Richco, Inc. (Essentra Components)

HOLE PLUG 0.875" NYLON BLACK

1506

BPE-ST-1-01

BPE-ST-1-01

Richco, Inc. (Essentra Components)

HOLE PLUG 0.300" NYLON BLACK

4027

62NPT05014

62NPT05014

Richco, Inc. (Essentra Components)

PIPE PLUGS, ROUND, 1/2-14 NPT TH

1000

BPE-SC-2-01

BPE-SC-2-01

Richco, Inc. (Essentra Components)

HOLE PLUG .63" NYLON BLACK

3344

62PP081BG11B

62PP081BG11B

Richco, Inc. (Essentra Components)

HOLE PLUG, .812 HOLE, .031-.109

2000

HPM32 BK080

HPM32 BK080

Alpha Wire

HOLE PLUG 1.260" POLYAMIDE 6 BLK

62266

448-D40-D34-M10

448-D40-D34-M10

J.W. Winco

THREADED TUBE END, PLASTIC

30

62MPS0750

62MPS0750

Richco, Inc. (Essentra Components)

HOLE PLUG, SNAP IN, .750 IN HOLE

1845

448-D30-D25-M8

448-D30-D25-M8

J.W. Winco

THREADED TUBE END, PLASTIC

30

448-D50-D44-M16

448-D50-D44-M16

J.W. Winco

THREADED TUBE END, PLASTIC

30

62MP1093KOP

62MP1093KOP

Richco, Inc. (Essentra Components)

KNOCK OUT HOLE PLUG, 1.093 IN HO

2489

Hole Plugs

1. Overview

Hole plugs (also known as blanking plugs or hole covers) are mechanical fasteners designed to seal, protect, or provide structural integrity to openings in various materials. They play a critical role in preventing fluid leakage, dust ingress, vibration damping, and maintaining aesthetic finishes in industrial and consumer applications.

2. Main Types and Functional Classification

TypeFunctional FeaturesApplication Examples
Expansion PlugsExpand radially to grip hole wallsAutomotive frame sealing
Threaded PlugsMechanical screw-in retentionHydraulic system ports
Elastomeric PlugsFlexible rubber compression sealElectrical conduit protection
Quick-Release PlugsTool-free installation/removalAerospace panel access

3. Structure and Components

Typical hole plug assemblies consist of: - Body: Cylindrical or tapered base (metal/plastic/rubber) - Retention Features: Threads, barbs, or expanding segments - Sealing Interface: O-ring, lip seal, or compressive material - Head Style: Flush, protruding, or recessed for tool engagement

4. Key Technical Parameters

ParameterSignificance
Material CompatibilityCorrosion resistance and chemical exposure
Size RangeMetric/Imperial diameter specifications
Temperature ResistanceOperating range (-40 C to +150 C typical)
Insertion ForceInstallation effort requirements
Retention Strength50-500N pull-out resistance

5. Application Fields

Key industries include: - Automotive (engine bay sealing) - Electronics (panel cutout protection) - Construction (concrete formwork plugs) - Medical equipment (sterile barrier systems) - Marine (hull penetration sealing)

6. Leading Manufacturers

ManufacturerRepresentative Product
3MScotch-Weld Plastic Welding Kits
Saint-GobainCalvasil silicone sealing plugs
Illinois Tool WorksBossard elastic retention plugs
RoxtecMultidiameter cable transit seals

7. Selection Guidelines

Consider: - Environmental exposure (UV, chemicals) - Required IP rating (IP54/IP67) - Installation frequency - Substrate material (metal, plastic, composite) Case Study: Automotive manufacturers use nylon expansion plugs (PA66) with integrated gaskets for wheel well openings, providing IP68 protection while reducing assembly time by 30%.

8. Industry Trends

Emerging developments: - Lightweight composite materials - Integrated smart sensors for seal integrity monitoring - Biodegradable polymer solutions - 3D-printed custom geometries - Anti-vibration designs for EV battery enclosures

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