Hinges

Image Part Number Description / PDF Quantity Rfq
89010

89010

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BUTT HINGE 40*24MM(PAIR)

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Hinges

1. Overview

Hinges are mechanical components that connect two solid objects, allowing rotational movement between them. As critical elements in hardware systems, hinges enable controlled pivoting motion in various applications. Their design and material selection directly impact the durability, load-bearing capacity, and functional performance of connected components. Modern hinge technology integrates advanced materials, precision engineering, and specialized coatings to meet evolving industrial requirements.

2. Major Types and Functional Classification

TypeFunctional FeaturesApplication Examples
Butt HingeStandard leaf design with mortise installationDoors/windows in residential buildings
Continuous HingeFull-length pin for distributed load supportIndustrial equipment covers, piano lids
Concealed HingeHidden mounting with adjustable positioningModern furniture, cabinet doors
Friction HingeIntegrated resistance mechanism for position controlLaptop screens, medical instrument panels
Heavy-Duty HingeReinforced structure with high load capacityCommercial gates, industrial machinery

3. Structure and Components

Typical hinge assemblies consist of: - Interlocking leaves with precision-machined knuckles - High-tolerance pin assembly with retention mechanisms - Mounting holes/slots for fastening hardware - Surface treatments (zinc plating, powder coating, etc.) Advanced designs incorporate ball bearings for reduced friction or damping systems for controlled motion. Material combinations include stainless steel pairs for corrosion resistance, bronze-plastic hybrids for self-lubrication, and composite materials for lightweight applications.

4. Key Technical Specifications

ParameterImportance
Load Capacity (kg/Nm)Determines maximum operational weight and torque resistance
Dimensional Tolerance ( mm)Affects alignment precision and installation compatibility
Surface Hardness (HV)Influences wear resistance and longevity
Corrosion Resistance (hrs in salt spray test)Critical for outdoor/environmentally exposed applications
Operating Temperature Range ( C)Defines material performance boundaries

5. Application Fields

  • Architectural Hardware: Door systems, fire-rated partitions
  • Furniture Manufacturing: Cabinet doors, foldable structures
  • Automotive Industry: Hood/trunk mechanisms, interior panels
  • Aerospace: Aircraft access panels, cargo bay doors
  • Electronics: Display mounts, server rack covers

Case Study: Automotive door hinge systems require safety-rated designs with integrated crash-load distribution features, exemplified by BMW's 7 Series doors using multi-axis hinges for enhanced aerodynamics.

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductKey Features
SouthcoE6-14-10510Self-closing hinge with 3D adjustability for industrial enclosures
Penn ElcomHIN-500 SeriesMil-spec continuous hinges for defense equipment
MisumiHinge H30L-FSQuick-installation hinge with anti-vibration coating

7. Selection Recommendations

Key considerations include: - Environmental factors (corrosive agents, temperature extremes) - Dynamic load requirements (cycle life exceeding 100,000 operations) - Installation constraints (access for maintenance, spatial limitations) - Material compatibility with mating components - Regulatory compliance (fire safety ratings, seismic standards)

8. Industry Trends

Current developments include: - Smart hinges with integrated IoT sensors for motion analytics - Nano-coating technologies for self-lubricating surfaces - Additive manufacturing enabling complex lattice structures - Increased adoption of corrosion-resistant alloys in marine applications - Automation-driven demand for quick-release hinge mechanisms

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