DIN Rail Channel

Part Number	Description / PDF	Quantity
198-186 Altech Corporation	TS35-186 DIN RAIL FOR TG2012 ENC	2
197-049 Altech Corporation	TS15/49.5 DIN RAIL FOR TK77 97 S	306
197-092 Altech Corporation	TS15/92 DIN RAIL FOR TK1111 SERI	217
198-336 Altech Corporation	TS35/336 DIN RAIL FOR TK3625	7
162-009 Altech Corporation	TS35/110 DIN RAIL FOR AL1212 SER	0
197-285 Altech Corporation	TS15-285 DIN RAIL FOR TG3023 ENC	1
2511125 Altech Corporation	TS35X7.5 DIN RAIL STAINLESS PERF	0
198-222 Altech Corporation	TS35-222 DIN RAIL FOR TG2516 ENC	47
CA701-15 Altech Corporation	TS35X15MM DIN RAIL UNSLOTTED 1M	0
198-106 Altech Corporation	TS35/106 DIN RAIL FOR TK1309 131	6
198-216 Altech Corporation	TS35/216 DIN RAIL FOR TK2518 SER	15
198-285 Altech Corporation	TS35-285 DIN RAIL FOR TG3023 ENC	0
197-107 Altech Corporation	TS15-106 DIN RAIL FOR TG1208 ENC	1
197-154 Altech Corporation	TS15/154 DIN RAIL FOR TK1809 SER	3
2511150 Altech Corporation	TS32X15MM DEEP DIN RAIL STEEL UN	0
2511121 Altech Corporation	TS35X7.5 DIN RAIL ALUMINUM PERFO	400
162-014 Altech Corporation	TS35/186 DIN RAIL FOR AL2023 SER	35

DIN Rail Channel

1. Overview

DIN Rail Channel refers to standardized metal mounting systems designed for industrial equipment installation. Defined by German Institute for Standardization (DIN) norms, these rails provide modular mounting solutions for electrical and electronic components. Their importance stems from enabling rapid assembly, maintenance efficiency, and standardized integration across automation systems, power distribution networks, and control cabinets.

2. Main Types & Functional Classification

Type	Functional Features	Application Examples
TS35/7.5	Standard profile with 35mm width, 7.5mm height	PLC modules, circuit breakers
TS32	Narrow profile for compact installations	Signal conditioning devices
C-Type Rail	Open-channel design for easy clip mounting	Industrial sensors, terminal blocks
Top-Hat Rail	Reinforced edges for heavy-duty applications	Power contactors, motor starters

3. Structure & Composition

Typical DIN Rail construction includes:

Material: Cold-rolled steel (CRS) or stainless steel (SS304/316)
Surface Treatment: Zinc coating (>8 m) or electrophoretic painting
Profile Geometry: Symmetrical "hat" shape with 2mm 0.1 tolerance
Mounting Features: Pre-punched holes (M4/M5) at 25-50mm intervals

4. Key Technical Specifications

Parameter	Value Range	Importance
Width Tolerance	0.2mm	Ensures component compatibility
Yield Strength	235-360MPa	Mechanical stability under load
Operating Temp	-40 C to +120 C	Environmental reliability
Installation Torque	0.8-2.5Nm	Prevents thread damage
Current Carrying	10-200A	Electrical safety compliance

5. Application Fields

Primary industries utilizing DIN Rails include:

Industrial Automation: PLC control cabinets, robotics systems
Energy Infrastructure: Smart grid distribution panels
Building Systems: HVAC controllers, lighting management
Railway: Signaling equipment cabinets
Case Study: Automotive manufacturing plant using TS35 rails for robotic arm controllers

6. Leading Manufacturers

Manufacturer	Representative Product	Key Feature
Phoenix Contact	TS-35	Corrosion-resistant zinc-nickel coating
Weidm ller	UR20-35	Tool-free mounting system
Siemens	6ES7193-6	Integrated cable management
Eaton	DIN-RAIL-35	Fire-resistant polymer coating

7. Selection Guidelines

Key selection factors:

Environmental Conditions: Humidity, chemical exposure
Mechanical Load: Component weight (typically 5kg/m)
Compliance Requirements: UL508A, IEC 61439
Accessories Compatibility: Grounding clips, rail extensions

8. Industry Trends

Emerging developments:

Smart Integration: Embedded sensors for condition monitoring
Miniaturization: Sub-10mm profile rails for compact devices
Material Innovation: Graphene-coated aluminum rails
Green Manufacturing: 100% recyclable rail systems
Modular Systems: Quick-connect rails with tool-less assembly