Component Insulators, Mounts, Spacers

Image Part Number Description / PDF Quantity Rfq
420-078

420-078

Califia Lighting (Bivar)

MOUNT RECT GEN PURP 0.078"

0

TO-16-120DR

TO-16-120DR

Califia Lighting (Bivar)

SPACER GEN PURP

0

TO-205-060XH

TO-205-060XH

Califia Lighting (Bivar)

SPACER GEN PURP

0

TO-64-070H

TO-64-070H

Califia Lighting (Bivar)

SPACER TUBULAR GEN PURP 0.070"

0

611-075

611-075

Califia Lighting (Bivar)

MOUNT CIRCULAR TO100 0.075"

0

301-150-040

301-150-040

Califia Lighting (Bivar)

MOUNT RECT CAPACITORS 0.040"

0

816-100

816-100

Califia Lighting (Bivar)

MOUNT RECT IC 16DIP 0.100"

0

426-150

426-150

Califia Lighting (Bivar)

MOUNT RECTANGULAR TO247 0.150"

0

816-030

816-030

Califia Lighting (Bivar)

MOUNT RECT IC 16DIP 0.030"

0

ECM-9

ECM-9

Califia Lighting (Bivar)

MOUNT CIRCULAR ELECT CAP 0.270"

0

616-070

616-070

Califia Lighting (Bivar)

MOUNT CIRCULAR TO5 0.070"

0

ECM-5

ECM-5

Califia Lighting (Bivar)

MOUNT CIRCULAR ELECT CAP 0.270"

0

TO-118-030E

TO-118-030E

Califia Lighting (Bivar)

SPACER GEN PURP

0

301-150-030

301-150-030

Califia Lighting (Bivar)

MOUNT RECT CAPACITORS 0.030"

0

4374-023

4374-023

Califia Lighting (Bivar)

MOUNT RECT DIODE RESISTOR 0.023"

0

531-218

531-218

Califia Lighting (Bivar)

MOUNT CIRCULAR TO5 0.218"

0

TO-16-050DR

TO-16-050DR

Califia Lighting (Bivar)

SPACER GEN PURP

0

TO-200-150H

TO-200-150H

Califia Lighting (Bivar)

SPACER GEN PURP

0

814-100

814-100

Califia Lighting (Bivar)

MOUNT RECT IC 14DIP 0.100"

0

301-150CS

301-150CS

Califia Lighting (Bivar)

MOUNT RECT CAPACITORS 0.150"

0

Component Insulators, Mounts, Spacers

1. Overview

Component insulators, mounts, and spacers are essential hardware elements for mechanical support, electrical isolation, and positional alignment in electronic and industrial systems. Insulators prevent unintended current flow, mounts provide structural fixation, and spacers maintain precise gaps between components. Their importance spans across electronics, automotive, aerospace, and industrial equipment sectors.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Ceramic InsulatorsHigh voltage resistance, thermal stabilityPower transformers, switchgear
Plastic SpacersLightweight, corrosion-resistantConsumer electronics assembly
Panel MountsVibration damping, panel fixationIndustrial control cabinets
Conductive MountsEMI shielding, groundingTelecom equipment enclosures

3. Structure and Composition

Insulators typically feature dielectric materials (ceramic, polymer) with precise geometries. Mounts combine load-bearing structures (metal/zinc alloys) with damping elements (rubber/elastomers). Spacers exhibit cylindrical/square profiles with center holes, made from materials like nylon, aluminum, or stainless steel. Surface treatments include passivation for corrosion resistance and threaded features for secure assembly.

4. Key Technical Specifications

ParameterImportance
Dielectric Strength (kV/mm)Determines voltage isolation capability
Load Capacity (N)Structural integrity under mechanical stress
Temperature Range ( C)Operational stability in extreme environments
Material Hardness (Shore/Brinell)Affects wear resistance and damping performance
Thread Engagement DepthEnsures secure fastening in vibration-prone applications

5. Application Fields

  • Electronics Manufacturing: PCB mounting systems
  • Automotive: Battery pack insulation in EVs
  • Aerospace: Vibration damping for avionics
  • Industrial Machinery: Motor mounting systems
  • Telecommunications: RF shielding enclosures

6. Leading Manufacturers and Products

ManufacturerRepresentative Products
TE ConnectivityRaychem insulating boots, AMP Mounting Clips
3MDyneon polymer insulators
HellermannTytonFixMount vibration-damping brackets
PEMSelf-clinching spacers for sheet metal

7. Selection Recommendations

Key considerations include: environmental conditions (temperature, humidity), mechanical load requirements, electrical insulation needs, material compatibility with mating components, and regulatory certifications (UL, RoHS). For high-vibration environments, prioritize mounts with integrated damping features. In miniaturized electronics, select spacers with tight dimensional tolerances.

8. Industry Trends

Current developments focus on nanocomposite materials for enhanced dielectric properties, additive manufacturing for complex geometries, and integration of smart sensors in mounting systems. Market demands are driving toward miniaturization, multifunctional designs combining insulation with thermal management, and sustainable production processes using recycled polymers.

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