Component Insulators, Mounts, Spacers

Image Part Number Description / PDF Quantity Rfq
V4718

V4718

ASSMANN WSW Components

SPACER CIRCULAR GEN PURP 3.5MM

207010000

107

107

Wakefield-Vette

INSULATOR CIRC GEN PURP 0.559"

0

602-038

602-038

Califia Lighting (Bivar)

MOUNT CIRCULAR TO5 0.038"

2210

424-200

424-200

Califia Lighting (Bivar)

MOUNT RECT TO202/220 0.200"

0

TO-10-050

TO-10-050

Califia Lighting (Bivar)

SPACER TUBULAR GEN PURP 0.050"

260

V4555

V4555

ASSMANN WSW Components

SPACER CIRCULAR GEN PURP 2.5MM

0

330-072

330-072

Califia Lighting (Bivar)

MOUNT RECT CAPACITORS 0.071"

285

CSR6-295-01

CSR6-295-01

Richco, Inc. (Essentra Components)

SPACER TUBULAR GEN PURP 0.295"

0

CER-4

CER-4

Richco, Inc. (Essentra Components)

SPACER TUBULAR GEN PURP

37053

ECM-13

ECM-13

Califia Lighting (Bivar)

MOUNT CIRCULAR ELECT CAP 0.270"

126

814-030

814-030

Califia Lighting (Bivar)

MOUNT RECT IC 14DIP 0.030"

1162

22CM0100

22CM0100

Richco, Inc. (Essentra Components)

CAPACITOR MOUNT, .180 LONG, .045

2000

118-055

118-055

Califia Lighting (Bivar)

MOUNT CIRCULAR TO18 0.055"

172

514-050

514-050

Califia Lighting (Bivar)

MOUNT CIRCULAR TO5 0.050"

159

HTRTC-1

HTRTC-1

Richco, Inc. (Essentra Components)

INSULATOR RECT TO220 0.213"

1297

CSR4-787-01

CSR4-787-01

Richco, Inc. (Essentra Components)

SPACER TUBULAR GEN PURP 0.787"

4721

CSR6-787-01

CSR6-787-01

Richco, Inc. (Essentra Components)

SPACER TUBULAR GEN PURP 0.787"

3696

CSR8-394-01

CSR8-394-01

Richco, Inc. (Essentra Components)

SPACER TUBULAR GEN PURP 0.394"

1660

TO-40-100

TO-40-100

Califia Lighting (Bivar)

SPACER TUBULAR GEN PURP 0.100"

0

TO-68-090

TO-68-090

Califia Lighting (Bivar)

SPACER TUBULAR GEN PURP 0.090"

0

Component Insulators, Mounts, Spacers

1. Overview

Component insulators, mounts, and spacers are essential hardware elements for mechanical support, electrical isolation, and positional alignment in electronic and industrial systems. Insulators prevent unintended current flow, mounts provide structural fixation, and spacers maintain precise gaps between components. Their importance spans across electronics, automotive, aerospace, and industrial equipment sectors.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Ceramic InsulatorsHigh voltage resistance, thermal stabilityPower transformers, switchgear
Plastic SpacersLightweight, corrosion-resistantConsumer electronics assembly
Panel MountsVibration damping, panel fixationIndustrial control cabinets
Conductive MountsEMI shielding, groundingTelecom equipment enclosures

3. Structure and Composition

Insulators typically feature dielectric materials (ceramic, polymer) with precise geometries. Mounts combine load-bearing structures (metal/zinc alloys) with damping elements (rubber/elastomers). Spacers exhibit cylindrical/square profiles with center holes, made from materials like nylon, aluminum, or stainless steel. Surface treatments include passivation for corrosion resistance and threaded features for secure assembly.

4. Key Technical Specifications

ParameterImportance
Dielectric Strength (kV/mm)Determines voltage isolation capability
Load Capacity (N)Structural integrity under mechanical stress
Temperature Range ( C)Operational stability in extreme environments
Material Hardness (Shore/Brinell)Affects wear resistance and damping performance
Thread Engagement DepthEnsures secure fastening in vibration-prone applications

5. Application Fields

  • Electronics Manufacturing: PCB mounting systems
  • Automotive: Battery pack insulation in EVs
  • Aerospace: Vibration damping for avionics
  • Industrial Machinery: Motor mounting systems
  • Telecommunications: RF shielding enclosures

6. Leading Manufacturers and Products

ManufacturerRepresentative Products
TE ConnectivityRaychem insulating boots, AMP Mounting Clips
3MDyneon polymer insulators
HellermannTytonFixMount vibration-damping brackets
PEMSelf-clinching spacers for sheet metal

7. Selection Recommendations

Key considerations include: environmental conditions (temperature, humidity), mechanical load requirements, electrical insulation needs, material compatibility with mating components, and regulatory certifications (UL, RoHS). For high-vibration environments, prioritize mounts with integrated damping features. In miniaturized electronics, select spacers with tight dimensional tolerances.

8. Industry Trends

Current developments focus on nanocomposite materials for enhanced dielectric properties, additive manufacturing for complex geometries, and integration of smart sensors in mounting systems. Market demands are driving toward miniaturization, multifunctional designs combining insulation with thermal management, and sustainable production processes using recycled polymers.

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