Board Spacers, Standoffs

Part Number	Description / PDF	Quantity
4833 Keystone Electronics Corp.	HEX STANDOFF #8-32 NYLON 7/8"	1553500
1923E Keystone Electronics Corp.	HEX STANDOFF #8-32 SS 1-1/2"	416
1902D Keystone Electronics Corp.	HEX STANDOFF #4-40 NYLON 3/4"	159932000
24440 Keystone Electronics Corp.	HEX STANDOFF M3 ALUMINUM 5MM	20412200
1801D Keystone Electronics Corp.	ROUND STANDOFF #2-56 ALUM 3/8"	0
24485 Keystone Electronics Corp.	HEX STANDOFF M3 SS 15MM	617
24336 Keystone Electronics Corp.	HEX STANDOFF M2.5X0.45 ALUM 25MM	8023400
1621-2 Keystone Electronics Corp.	HEX STANDOFF #6-32 BRASS 1/4"	3336
24398 Keystone Electronics Corp.	HEX STANDOFF M3 BRASS 25MM	200
24392 Keystone Electronics Corp.	HEX STANDOFF M3 BRASS 8MM	12133100
5064-2 Keystone Electronics Corp.	ROUND SPACER #6 BRASS 3/8"	513241900
3499C Keystone Electronics Corp.	ROUND STANDOFF #10-32 BRASS 5/8"	600
24424 Keystone Electronics Corp.	HEX STANDOFF M2.5X0.45 ALUM 12MM	57282300
24478 Keystone Electronics Corp.	HEX STANDOFF M3 SS 25MM	255605
1797C Keystone Electronics Corp.	HEX STANDOFF #2-56 ALUM 5/16"	14252200
7225 Keystone Electronics Corp.	HEX STANDOFF #8-32 BRASS 1-3/4"	30902809
1451D Keystone Electronics Corp.	HEX STANDOFF #6-32 BRASS 5/8"	13432200
24289 Keystone Electronics Corp.	HEX STANDOFF M3X0.5 SS 10MM	63124012
2093 Keystone Electronics Corp.	HEX STANDOFF #4-40 SS 1-1/8"	272269
7663 Keystone Electronics Corp.	RND STANDOFF #8-32 CERAMIC 5/8"	27536

Board Spacers, Standoffs

1. Overview

Board spacers and standoffs are specialized hardware components used to create controlled spacing between printed circuit boards (PCBs), panels, or structural elements. They provide mechanical support, electrical isolation, and thermal management in electronic assemblies. Their importance in modern technology includes enabling compact designs, reducing vibration stress, and improving heat dissipation in devices ranging from smartphones to industrial control systems.

2. Main Types & Functional Classification

Type	Functional Features	Application Examples
Cylindrical Spacers	Simple tubular design with uniform diameter	PCB layer separation in consumer electronics
Hexagonal Standoffs	6-sided structure for wrench tightening	Industrial equipment panel mounting
Self-clinching Standoffs	Permanent installation with threaded compression	Sheet metal enclosures in servers
Adjustable Spacers	Variable length through threaded adjustment	Prototype development and testing
Insulated Spacers	Non-conductive materials for electrical isolation	High-voltage power supply assemblies

3. Structure & Composition

Typical construction includes:

Material: Stainless steel (corrosion resistance), aluminum (lightweight), or nylon (insulation)
Geometry: Cylindrical (standard), stepped (for multiple board heights), or flanged (for load distribution)
Installation Features: Internal threading (male/female), knurled surfaces (for grip), or press-fit tabs
Surface Treatment: Passivation (metal), UV resistance (plastics), or EMI shielding coating

4. Key Technical Specifications

Parameter	Importance
Material Hardness (HV)	Determines wear resistance and load capacity
Thread Engagement Length	Affects vibration resistance in dynamic environments
Thermal Conductivity (W/m K)	Critical for heat dissipation in power electronics
Dielectric Strength (kV/mm)	Safety factor in high-voltage applications
Installation Torque Rating	Prevents over-tightening damage to PCBs

5. Application Fields

Primary industries include:

Electronics Manufacturing: Server racks, LED displays
Automotive: Engine control units (ECUs), ADAS systems
Aerospace: Satellite PCB mounting, avionics enclosures
Medical Devices: MRI scanner internal structures
Consumer Electronics: Smartphone PCB stacking

6. Leading Manufacturers & Products

Manufacturer	Representative Product
PEM	S-8900 Series self-clinching standoffs
RS Components	486-8826 insulated hexagonal spacers
Mouser Electronics	925206-12 adjustable PCB spacers
McMaster-Carr	91285A102 stainless steel standoffs

7. Selection Recommendations

Evaluate mechanical load requirements vs material strength
Match thread type (UNC/UNF/Metric) with assembly hardware
Consider CTE (Coefficient of Thermal Expansion) compatibility with PCB materials
Select insulated variants for >50V circuits
Use vibration-damping coatings in mobile applications

8. Industry Trends

Emerging developments include:

Miniaturization: Sub-1mm spacers for wearable devices
Material Innovation: Conductive polymer composites for EMI shielding
Smart Integration: Standoffs with embedded strain gauges for structural monitoring
Automated Installation: Self-aligning designs for robotic assembly lines
Sustainability: Biodegradable plastic options (PLA-based) entering mainstream production