Power Line Filter Modules

Image Part Number Description / PDF Quantity Rfq
810911008

810911008

Würth Elektronik Midcom

SIZE SINGLE-STAGE; IR = 8 A; ILE

0

810912006

810912006

Würth Elektronik Midcom

SIZE SINGLE-STAGE ADVANCED; IR =

7

810912014

810912014

Würth Elektronik Midcom

SIZE SINGLE-STAGE ADVANCED; IR =

14

810911010

810911010

Würth Elektronik Midcom

SIZE SINGLE-STAGE; IR = 10 A; IL

13

810912020

810912020

Würth Elektronik Midcom

SIZE SINGLE-STAGE ADVANCED; IR =

51

810911001

810911001

Würth Elektronik Midcom

SIZE SINGLE-STAGE; IR = 1,5 A; I

11

810913006

810913006

Würth Elektronik Midcom

SIZE TWO-STAGE; IR = 6 A; ILEAK

16

810911006

810911006

Würth Elektronik Midcom

SIZE SINGLE-STAGE; IR = 6 A; ILE

0

810913010

810913010

Würth Elektronik Midcom

SIZE TWO-STAGE; IR = 10 A; ILEAK

33

810912001

810912001

Würth Elektronik Midcom

SIZE SINGLE-STAGE ADVANCED; IR =

81

810913020

810913020

Würth Elektronik Midcom

SIZE TWO-STAGE; IR = 20 A; ILEAK

80

810913014

810913014

Würth Elektronik Midcom

SIZE TWO-STAGE; IR = 14 A; ILEAK

12

810912012

810912012

Würth Elektronik Midcom

SIZE SINGLE-STAGE ADVANCED; IR =

0

810911003

810911003

Würth Elektronik Midcom

SIZE SINGLE-STAGE; IR = 3 A; ILE

35

810912008

810912008

Würth Elektronik Midcom

SIZE SINGLE-STAGE ADVANCED; IR =

113

810912003

810912003

Würth Elektronik Midcom

SIZE SINGLE-STAGE ADVANCED; IR =

12

810912010

810912010

Würth Elektronik Midcom

SIZE SINGLE-STAGE ADVANCED; IR =

69

Power Line Filter Modules

1. Overview

Power Line Filter Modules (PLFMs) are electromagnetic interference (EMI) suppression devices designed to mitigate conducted noise in electrical systems. They ensure compliance with electromagnetic compatibility (EMC) standards by attenuating high-frequency noise while allowing desired power frequencies to pass. Their importance grows with increasing electrification and connectivity in modern applications like renewable energy systems, industrial automation, and medical electronics.

2. Main Types and Functional Classification

TypeFunction FeaturesApplication Examples
Differential Mode FilterSuppresses asymmetric noise between live/neutral conductorsMotor drives, variable frequency drives
Common Mode FilterAttenuates symmetric noise between conductors and groundMedical imaging equipment, data centers
Combined FilterIntegrates differential and common mode suppressionIndustrial control cabinets, test equipment
High-Frequency FilterTargets noise above 1MHz with specialized componentsWireless base stations, satellite communication

3. Structure and Components

Typical PLFM construction includes: - Die-cast aluminum housing for EMI shielding - X/Y capacitors (ceramic or film type) for differential/common mode filtering - Toroidal or multi-hole inductors for noise suppression - Integrated thermal fuses and discharge resistors - IEC standard connectors (e.g., C13/C14) or terminal blocks - Epoxy sealing for environmental protection

4. Key Technical Specifications

ParameterDescriptionImportance
Frequency RangeTypically 150kHz-100MHzDetermines noise bandwidth attenuation
Voltage Rating100-600VAC/DCDefines operational safety margin
Insertion Loss10-100dB at target frequenciesQuantifies noise reduction capability
Current Capacity0.5-100AAffects power delivery capability
Temperature Range-40 C to +125 CEnsures environmental reliability

5. Application Areas

Key industries and equipment: - Industrial Automation: PLC control cabinets, CNC machines - Medical: MRI scanners, patient monitoring systems - Communication: 5G base stations, network servers - Renewable Energy: Solar inverters, wind turbine controllers - Aerospace: Avionics power systems, satellite payloads - Consumer Electronics: EV charging stations, smart home systems

6. Leading Manufacturers and Products

ManufacturerProduct SeriesKey Features
SchaffnerFN 208080A rating, 3-phase filter for industrial drives
TDK-LambdaDFM1K1kW power line filter with medical safety certification
MTE CorporationPro-NetModular filter for industrial Ethernet applications
API TechnologiesPLF-300Military-grade filter for aerospace systems

7. Selection Guidelines

Key considerations: - Match voltage/current ratings with system requirements - Verify insertion loss curves at specific noise frequencies - Consider physical dimensions and cooling requirements - Ensure compliance with relevant standards (e.g., IEC 60939) - Evaluate environmental conditions (temperature, humidity, vibration) - Assess certification needs (CE, UL, MIL-STD)

8. Industry Trends

Market developments include: - Increasing demand for high-frequency filters (>10MHz) due to 5G/6G adoption - Miniaturization for EV and portable medical device applications - Integration with smart monitoring capabilities (IoT-enabled filters) - Growth in wide bandgap semiconductor compatible filters (SiC/GaN) - Stricter EMC regulations driving customized filter solutions - Market CAGR projected at 6.8% (2023-2030) according to industry reports

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