Ferrite Disks and Plates

Image Part Number Description / PDF Quantity Rfq
7427414

7427414

Würth Elektronik Midcom

WE-CPU EMI SUPPRESSION CPU FERRI

0

7427415

7427415

Würth Elektronik Midcom

WE-CPU EMI SUPPRESSION CPU FERRI

0

7427417

7427417

Würth Elektronik Midcom

WE-CPU EMI SUPPRESSION CPU FERRI

103

7427419

7427419

Würth Elektronik Midcom

WE-CPU EMI SUPPRESSION CPU FERRI

0

Ferrite Disks and Plates

1. Overview

Ferrite disks and plates are passive electronic components made from sintered iron oxide composites with nickel, zinc, or manganese additives. They exhibit high magnetic permeability and electrical resistivity, making them ideal for suppressing electromagnetic interference (EMI) in electronic circuits. These components play a critical role in modern electronics by mitigating high-frequency noise in power lines, signal cables, and RF systems.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Manganese-Zinc (MnZn) FerriteHigh permeability ( i: 2000-15,000), low-frequency operation (10kHz-5MHz)Power supply filters, transformer cores
Nickel-Zinc (NiZn) FerriteModerate permeability ( i: 100-2000), high-frequency stability (1MHz-3GHz)RFID antennas, wireless charging systems
Flexible Ferrite SheetsLow-profile, adhesive-backed constructionPortable electronics, cable management

3. Structure and Composition

Typical construction features:

  • Disk/plate geometry with diameters ranging from 5mm to 50mm
  • Material composition: Fe O (60-70%) + Mn-Zn/Ni-Zn additives
  • Surface treatment: Epoxy coating (standard) or PTFE for high-temperature environments
  • Porosity control: 10-15% to optimize magnetic hysteresis

4. Key Technical Parameters

ParameterDescriptionImportance
Initial Permeability ( i)Measures magnetic responsivenessDetermines noise suppression efficiency
Cutoff Frequency (MHz)Effective operating frequency rangeMatches component to target EMI spectrum
Impedance (Z) @ 100MHzComplex resistance value ( )Quantifies noise attenuation capability
Curie Temperature ( C)Thermal threshold for magnetic propertiesDefines operational temperature limits
Dimensional ToleranceManufacturing precision ( 0.05mm)Ensures mechanical compatibility

5. Application Areas

Key industries include:

  • Consumer Electronics: Mobile phone chargers, HDMI cables
  • Telecommunications: 5G base stations, fiber optic transceivers
  • Automotive: EV battery management systems, ADAS sensors
  • Industrial: CNC machine controllers, power inverters

6. Leading Manufacturers

ManufacturerKey ProductsSpecialization
TDK CorporationPC400 series MnZn coresHigh-power applications
MAGNETICS by Arnold0K41 material NiZn disksAerospace-grade components
Ferrite InternationalFlexFerrite adhesive sheetsCustom-shaped solutions

7. Selection Guidelines

Key considerations:

  • Frequency matching: Select cutoff frequency >1.5 target noise frequency
  • Thermal management: Choose Curie temperature >1.2 expected operating temperature
  • Mechanical constraints: Account for 3D mounting space and weight limits
  • Cost optimization: Balance permeability requirements with material costs

Case study: Electric vehicle charging stations typically use MnZn disks with i=5000 to suppress 150kHz switching noise.

8. Industry Trends

Emerging developments:

  • Nanostructured ferrites for THz-range operation
  • Embedded ferrite plates in PCB substrates
  • Lead-free formulations complying with RoHS 3.0
  • AI-driven permeability optimization algorithms
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