Fans - Accessories - Fan Cords

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550532

550532

Comair Rotron

PLUG & CORD STRAIGHT ON 72"

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Fans - Accessories - Fan Cords

1. Overview

Fan cords are specialized power cables designed to connect cooling fans to power sources in electronic and mechanical systems. They play a critical role in thermal management by enabling efficient heat dissipation in devices ranging from consumer electronics to industrial machinery. Modern high-performance systems require precise thermal control to maintain operational stability, prevent overheating, and extend component lifespan.

2. Main Types & Functional Classification

TypeKey FeaturesApplications
Mains Extension CordsStandard AC power extension with surge protectionPC cooling systems, server racks
Fan Hub CablesMulti-port distribution with individual switchesModular PC builds, data centers
Adjustable Length CablesVariable length design with retractable mechanismIndustrial HVAC systems
Low-Noise DC CablesEMI shielding for noise reductionAudio equipment cooling
USB-Powered Cables5V DC output with standardized connectorsPortable devices, embedded systems

3. Structure & Composition

Typical fan cords consist of: - Conductor: Oxygen-free copper (OFC) for optimal conductivity - Insulation: Flame-retardant PVC or silicone rubber - Connectors: Nickel-plated brass contacts with strain relief - Shielding: Braided mesh for EMI/RFI protection - Overmolding: Reinforced polymer housing at connection points

4. Key Technical Specifications

ParameterTypical ValuesImportance
Cable Gauge18-24 AWGCurrent carrying capacity
Max Current1.5-10APrevents thermal overload
Voltage Rating100-250V ACGlobal compatibility
Temperature Range-20 C to +70 CEnvironmental durability
Shielding GradeF/UTP or S/FTPSignal integrity maintenance
Connector TypeIEC 60320, Molex, USB-CDevice compatibility

5. Application Fields

  • IT Infrastructure: Server racks, data center cooling systems
  • Industrial Manufacturing: CNC machine cooling, power supply units
  • Consumer Electronics: Gaming PCs, AV receivers
  • Medical Equipment: MRI machine thermal management
  • Automotive: EV battery cooling systems

6. Leading Manufacturers & Products

ManufacturerRepresentative ProductKey Features
NoctuaNA-RC10 Fan Extension Cable180cm length, 3-pin PWM, 16AWG
CorsairCO-9050014-WW LL120 CableDaisy-chainable, RGB lighting
ArcticFan Cable 120mmLow-friction connectors, 1500mm length
Cooler MasterR6-8PB-20PC-KKModular hub with 8 ports
be quiet!PWM Fan Extension CableUltra-silent operation, 12V DC

7. Selection Guidelines

Key considerations include: - Matching connector type (3-pin vs 4-pin PWM) - Current rating exceeding fan requirements by 20% - Cable length optimizing airflow without stress - Shielding level for sensitive electronic environments - Modular design for future system upgrades - Environmental compliance (e.g., RoHS, REACH)

8. Industry Trends

Emerging developments include: - Smart cables with integrated thermal sensors - Flat ribbon cable designs for improved airflow - USB4-compatible power delivery systems - Bio-based insulation materials for sustainability - Wireless power transmission prototypes

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