Diodes - Bridge Rectifiers

Image Part Number Description / PDF Quantity Rfq
B485B-2

B485B-2

Sensata Technologies – Crydom

BRIDGE RECT 1PHASE 400V 50A

0

EFF15F

EFF15F

Sensata Technologies – Crydom

BRIDGE RECT 1P 1.2KV 100A MODULE

0

B412F-2

B412F-2

Sensata Technologies – Crydom

BRIDGE RECT 1P 1.2KV 12A MODULE

0

EFE15F

EFE15F

Sensata Technologies – Crydom

BRIDGE RECT 1P 1.2KV 75A MODULE

0

M2550TB400

M2550TB400

Sensata Technologies – Crydom

BRIDGE RECT 3P 400V 50A MODULE

0

M5060SB1400

M5060SB1400

Sensata Technologies – Crydom

BRIDGE RECT 1P 1.4KV 60A MODULE

0

EFD15B

EFD15B

Sensata Technologies – Crydom

BRIDGE RECT 1P 400V 50A MODULE

0

B483B-2

B483B-2

Sensata Technologies – Crydom

BRIDGE RECT 1PHASE 400V 35A

0

EFG15G

EFG15G

Sensata Technologies – Crydom

BRIDGE RECT 1P 1.4KV 125A MODULE

0

B483G-2T

B483G-2T

Sensata Technologies – Crydom

BRIDGE RECT 1PHASE 1.4KV 35A

0

EFG13E

EFG13E

Sensata Technologies – Crydom

BRIDGE RECT 1P 800V 125A MODULE

0

Diodes - Bridge Rectifiers

1. Overview

Bridge rectifiers are discrete semiconductor devices that convert alternating current (AC) to direct current (DC) using a bridge configuration of four or more diodes. They are fundamental components in power supply circuits, enabling efficient energy conversion in electronic systems. Their importance lies in providing reliable rectification for applications ranging from consumer electronics to industrial machinery, ensuring compatibility between AC power sources and DC-powered devices.

2. Main Types and Functional Classification

TypeFunctional FeaturesApplication Examples
Single-Phase Full-Wave BridgeRectifies both AC half-cycles, low ripple outputSwitching power supplies, battery chargers
Three-Phase Bridge RectifierHandles three-phase AC inputs, higher efficiencyIndustrial motor drives, renewable energy inverters
High-Voltage BridgeRated for >1000V reverse voltageElectric vehicle charging stations, HVDC systems
Bridge Rectifier ModuleIntegrated heat sink, multi-pin packageHigh-power audio amplifiers, welding equipment

3. Structure and Components

A standard bridge rectifier consists of 4 diodes arranged in a closed-loop "bridge" configuration. The diodes are typically silicon-based PN-junction or Schottky barrier structures. The package uses epoxy resin encapsulation with metal terminals for AC/DC connections. Advanced designs incorporate:

  • Thermal vias for heat dissipation
  • Gold-aluminum wire bonds for conductivity
  • Integrated snubber circuits for voltage spike suppression

4. Key Technical Specifications

ParameterDescriptionImportance
Max Average Rectified Current (IO)Maximum continuous DC current ratingDetermines power handling capability
Reverse Peak Voltage (VRRM)Maximum allowable reverse voltagePrevents breakdown under AC peak voltages
Forward Voltage Drop (VF)Voltage loss during conductionImpacts efficiency and thermal design
Operating Temperature RangeValid temperature range for functionalityAffects reliability in extreme environments
Reverse Recovery Time (trr)Time to switch from conduction to blockingCritical for high-frequency applications

5. Application Fields

  • Power Electronics: AC-DC converters in PCs/servers
  • Automotive: Alternator rectification in combustion engines
  • Renewables: Solar inverter input stage
  • Consumer: LED driver circuits in TVs
  • Industrial: CNC machine tool power supplies

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductKey Features
ON SemiconductorMB10F Series1A average current, 600V VRRM, high surge capability
STMicroelectronicsDBL60V120SGThree-phase 600V, integrated TVS protection
Vishay IntertechnologyKBU8M800V rating, 8A average current, compact package
Diodes Inc.GBU606600V, 6A, low leakage current

7. Selection Recommendations

Consider the following factors during component selection:

  1. Calculate required IO with 20% safety margin
  2. Select VRRM >1.5 expected AC peak voltage
  3. Choose low VF devices for >85% efficiency
  4. Match package thermal characteristics to cooling solution
  5. For high-frequency use, prioritize trr <50ns

8. Industry Trends

Future development focuses on:

  • Wide bandgap (SiC/GaN) bridges for 98%+ efficiency
  • 3D-printed heat spreader integration
  • Smart rectifiers with built-in current sensing
  • Automotive-grade modules for 800V EV systems
  • Lead-free packaging meeting RoHS 3.0 standards

Market growth driven by renewable energy systems and electric vehicle adoption, projected at 6.2% CAGR through 2030 (Source: Yole D veloppement).

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