Diodes - Bridge Rectifiers

Image Part Number Description / PDF Quantity Rfq
PDA9R9G00622

PDA9R9G00622

Powerex, Inc.

3-PHASE DC RECT ASSEMBLY

0

RM75TPM-H

RM75TPM-H

Powerex, Inc.

BRIDGE RECT 3P 800V 150A MODULE

0

PDB2CD621615

PDB2CD621615

Powerex, Inc.

3-PHASE HALF-CTRL RECT ASSY

0

RM30TPM-H

RM30TPM-H

Powerex, Inc.

BRIDGE RECT 3P 800V 60A MODULE

0

PDB1CD430890

PDB1CD430890

Powerex, Inc.

3-PHASE HALF-CTRL RECT ASSEMBLY

0

PDB2CD611616

PDB2CD611616

Powerex, Inc.

3-PHASE DC RECT ASSEMBLY

0

PDA7TSRS1265

PDA7TSRS1265

Powerex, Inc.

3-PHASE FULL-CTRL RECT ASSEMBLY

0

PDA7T7S00665

PDA7T7S00665

Powerex, Inc.

3-PHASE FULL-CTRL RECT ASSEMBLY

0

PAA7T7S01675

PAA7T7S01675

Powerex, Inc.

3-PHASE AC SWITCH ASSEMBLY

0

PDA9T9G01612

PDA9T9G01612

Powerex, Inc.

3-PHASE FULL-CTRL RECT ASSEMBLY

0

PDB2LD411260

PDB2LD411260

Powerex, Inc.

3-PHASE DC RECT ASSEMBLY

0

PDA7T7R70645

PDA7T7R70645

Powerex, Inc.

3-PHASE FULL-CTRL RECT ASSEMBLY

0

PDA9T9R91210

PDA9T9R91210

Powerex, Inc.

3-PHASE FULL-CTRL RECT ASSEMBLY

0

PDA9T9G00610

PDA9T9G00610

Powerex, Inc.

3-PHASE FULL-CTRL RECT ASSEMBLY

0

PAAATA200618

PAAATA200618

Powerex, Inc.

3-PHASE AC SWITCH ASSEMBLY

0

PDAATARA1218

PDAATARA1218

Powerex, Inc.

3-PHASE FULL-CTRL RECT ASSEMBLY

0

PDA9T9G01210

PDA9T9G01210

Powerex, Inc.

3-PHASE FULL-CTRL RECT ASSEMBLY

0

PAAATA201216

PAAATA201216

Powerex, Inc.

3-PHASE AC SWITCH ASSEMBLY

0

PDB1CD431690

PDB1CD431690

Powerex, Inc.

3-PHASE HALF-CTRL RECT ASSEMBLY

0

PDB2CD610816

PDB2CD610816

Powerex, Inc.

3-PHASE DC RECT ASSEMBLY

0

Diodes - Bridge Rectifiers

1. Overview

Bridge rectifiers are discrete semiconductor devices that convert alternating current (AC) to direct current (DC) using a bridge configuration of four or more diodes. They are fundamental components in power supply circuits, enabling efficient energy conversion in electronic systems. Their importance lies in providing reliable rectification for applications ranging from consumer electronics to industrial machinery, ensuring compatibility between AC power sources and DC-powered devices.

2. Main Types and Functional Classification

TypeFunctional FeaturesApplication Examples
Single-Phase Full-Wave BridgeRectifies both AC half-cycles, low ripple outputSwitching power supplies, battery chargers
Three-Phase Bridge RectifierHandles three-phase AC inputs, higher efficiencyIndustrial motor drives, renewable energy inverters
High-Voltage BridgeRated for >1000V reverse voltageElectric vehicle charging stations, HVDC systems
Bridge Rectifier ModuleIntegrated heat sink, multi-pin packageHigh-power audio amplifiers, welding equipment

3. Structure and Components

A standard bridge rectifier consists of 4 diodes arranged in a closed-loop "bridge" configuration. The diodes are typically silicon-based PN-junction or Schottky barrier structures. The package uses epoxy resin encapsulation with metal terminals for AC/DC connections. Advanced designs incorporate:

  • Thermal vias for heat dissipation
  • Gold-aluminum wire bonds for conductivity
  • Integrated snubber circuits for voltage spike suppression

4. Key Technical Specifications

ParameterDescriptionImportance
Max Average Rectified Current (IO)Maximum continuous DC current ratingDetermines power handling capability
Reverse Peak Voltage (VRRM)Maximum allowable reverse voltagePrevents breakdown under AC peak voltages
Forward Voltage Drop (VF)Voltage loss during conductionImpacts efficiency and thermal design
Operating Temperature RangeValid temperature range for functionalityAffects reliability in extreme environments
Reverse Recovery Time (trr)Time to switch from conduction to blockingCritical for high-frequency applications

5. Application Fields

  • Power Electronics: AC-DC converters in PCs/servers
  • Automotive: Alternator rectification in combustion engines
  • Renewables: Solar inverter input stage
  • Consumer: LED driver circuits in TVs
  • Industrial: CNC machine tool power supplies

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductKey Features
ON SemiconductorMB10F Series1A average current, 600V VRRM, high surge capability
STMicroelectronicsDBL60V120SGThree-phase 600V, integrated TVS protection
Vishay IntertechnologyKBU8M800V rating, 8A average current, compact package
Diodes Inc.GBU606600V, 6A, low leakage current

7. Selection Recommendations

Consider the following factors during component selection:

  1. Calculate required IO with 20% safety margin
  2. Select VRRM >1.5 expected AC peak voltage
  3. Choose low VF devices for >85% efficiency
  4. Match package thermal characteristics to cooling solution
  5. For high-frequency use, prioritize trr <50ns

8. Industry Trends

Future development focuses on:

  • Wide bandgap (SiC/GaN) bridges for 98%+ efficiency
  • 3D-printed heat spreader integration
  • Smart rectifiers with built-in current sensing
  • Automotive-grade modules for 800V EV systems
  • Lead-free packaging meeting RoHS 3.0 standards

Market growth driven by renewable energy systems and electric vehicle adoption, projected at 6.2% CAGR through 2030 (Source: Yole D veloppement).

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