Terminals - Spade Connectors

Image Part Number Description / PDF Quantity Rfq
0357491460

0357491460

Woodhead - Molex

SPADE TERM 357491460

0

0191170018

0191170018

Woodhead - Molex

FLANGED SPADE KRIMPTITE (A-115-0

0

0191340006

0191340006

Woodhead - Molex

BLOCK SPADE VERSAKRIMP (A-334-08

0

0191440046

0191440046

Woodhead - Molex

CONN SPADE TERM 10-12AWG #1/4

0

0191300007

0191300007

Woodhead - Molex

BLOCK SPADE INSULKRIMP (A-234-10

0

0191640917

0191640917

Woodhead - Molex

CONN SPADE TERM #8

0

0191370007

0191370007

Woodhead - Molex

BLOCK SPADE AVIKRIMP (A-534-10)

0

0191400037

0191400037

Woodhead - Molex

SPADE KRIMPTITE (A-135-10) SPM

0

0191170052

0191170052

Woodhead - Molex

FLANGED SPADE KRIMPTITE (B-116-1

0

0191460035

0191460035

Woodhead - Molex

BLOCK SPADE VERSAKRIMP (B-3781-0

0

0191230020

0191230020

Woodhead - Molex

FLANGED SPADE VERSAKRIMP (B-316-

0

0191960009

0191960009

Woodhead - Molex

SPADE AVIKRIMP (A-535-10)

0

0191150001

0191150001

Woodhead - Molex

CONN SPADE TERM 18-22AWG #6 RED

0

0191150090

0191150090

Woodhead - Molex

CONN SPADE TERM 14-16AWG #6 BLU

0

0191170084

0191170084

Woodhead - Molex

FLANGED SPADE KRIMPTITE (B-116-0

0

0191300005

0191300005

Woodhead - Molex

BLOCK SPADE INSULKRIMP (A-234-06

0

0357490310

0357490310

Woodhead - Molex

SPADE TER(PIERCING)-D/R

0

0191640916

0191640916

Woodhead - Molex

CONN SPADE TERM 14-16AWG #8 BLU

0

0191960077

0191960077

Woodhead - Molex

SPADE AVIKRIMP (C-541-08)

0

0191470006

0191470006

Woodhead - Molex

CONN SPADE TERM 18-22AWG #6

0

Terminals - Spade Connectors

1. Overview

Spade connectors are electrical terminal devices featuring a flat, fork-shaped contact interface. They enable secure and removable connections between wires and electrical components. Widely used in automotive, industrial, and consumer electronics, these connectors ensure reliable power transmission while allowing easy maintenance and replacement.

2. Main Types & Functional Classification

TypeFunctional FeaturesApplication Examples
Insulated SpadePlastic housing prevents short circuitsAutomotive fuse boxes
Non-Insulated SpadeBare metal contact for space-constrained applicationsIndustrial control panels
High-Temperature SpadeHeat-resistant materials up to 200 CEngine compartment sensors
Metric/SAE StandardDifferentiated by blade width (6.3mm/4.8mm)Global automotive systems
Quick-Disconnect SpadeTool-free manual connection/disconnectionConsumer appliance maintenance

3. Structure & Composition

Typical spade connectors consist of:

  • Metal contact blade (phosphor bronze or beryllium copper)
  • Insulation housing (PVC or nylon)
  • Contact surface plating (tin, silver, or gold)
  • Wire crimping section with strain relief

4. Key Technical Specifications

ParameterTypical RangeImportance
Current Rating10-50AEnsures thermal stability under load
Voltage Rating250-600VPrevents dielectric breakdown
Contact Resistance 5m Minimizes power loss
Insertion Force0.5-2.5NAffects mating durability
Temperature Range-40 C to +150 CDetermines environmental suitability
Cycling Durability500-1000 cyclesMeasures mechanical lifespan

5. Application Fields

Major application areas include:

  • Automotive systems (starter motors, relays)
  • Industrial machinery (PLC interfaces)
  • Consumer electronics (power tools, HVAC units)
  • Aerospace equipment (avionics subsystems)
  • Renewable energy systems (solar inverters)

6. Leading Manufacturers & Products

ManufacturerKey ProductsSpecial Features
TE ConnectivityMulti-Purpose Spade SeriesUL94 V-0 rated insulation
MolexMicro-Fit 3.0 SpadeCompact 3A rating design
Delphi Connection SystemsWeather-Pack SpadeIP67 waterproof rating
Yazaki CorporationHigh-Temp Blade Connectors200 C operational stability
3MScotchlok Spade TerminalsPre-insulated vibration-resistant design

7. Selection Recommendations

Key selection criteria:

  • Determine current/voltage requirements with safety margins
  • Assess environmental factors (temperature, vibration)
  • Match connector size to wire gauge (AWG/mm )
  • Consider mating cycle frequency
  • Evaluate insulation needs based on installation location
  • Verify compliance with standards (ISO 8092, UL 1059)

8. Industry Trend Analysis

Emerging trends include:

  • Miniaturization for EV battery management systems
  • Development of hybrid connectors with integrated sensors
  • Increased adoption of RoHS-compliant materials
  • Growing demand for high-vibration-resistant designs
  • Smart connector integration with condition monitoring

Market projections indicate 4.2% CAGR growth (2023-2030) driven by automotive electrification and industrial automation advancements.

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