Terminals - Ring Connectors

Image	Part Number	Description / PDF	Quantity	Rfq
	11834 Master Appliance Corp.	TERM 10-12AWG YLW 1/4" STUD 50PK	0
	11858 Master Appliance Corp.	TERM 12-10AWG YLW 1/2" STUD 50PK	0
	11851 Master Appliance Corp.	TERM 20-18AWG RED #10 STUD 50PK	0
	10649 Master Appliance Corp.	14-16 AWG, BLUE, # 10 STUD	0
	10650 Master Appliance Corp.	14-16 AWG, BLUE, 1/4" STUD	0
	11853 Master Appliance Corp.	TERM 16-14AWG BLU 1/4" STUD 50PK	0
	10652 Master Appliance Corp.	14-16 AWG, BLUE, 3/8" STUD	0
	11852 Master Appliance Corp.	TERM 16-14AWG BLU #10 STUD 50PK	0
	10654 Master Appliance Corp.	10-12 AWG, YELLOW, # 10 STUD	0
	10657 Master Appliance Corp.	10-12 AWG, YELLOW, 3/8" STUD	0
	11835 Master Appliance Corp.	TERM 10-12AWG YLW 3/8" STUD 50PK	0
	11570 Master Appliance Corp.	12-10 AWG, YELLOW, 3/8" STUD	0
	11575 Master Appliance Corp.	12-10 AWG, YELLOW, 1/2" STUD	0
	10827 Master Appliance Corp.	10-12 AWG, YELLOW, 1/2" STUD	0
	10814 Master Appliance Corp.	18-20 AWG, RED, 1/4" STUD	0
	11576 Master Appliance Corp.	20-18 AWG, RED, #10 STUD	0
	10811 Master Appliance Corp.	18-20 AWG, RED, # 6 STUD	0
	11574 Master Appliance Corp.	16-14 AWG, BLUE, 1/4" STUD	0
	11568 Master Appliance Corp.	16-14 AWG, BLUE, #10 STUD	0
	10812 Master Appliance Corp.	18-20 AWG, RED, # 8 STUD	0

Terminals - Ring Connectors

1. Overview

Ring connectors are cylindrical metallic terminals with a closed loop at one end, designed to establish secure electrical connections between wires and screw-type terminals. They prevent wire fraying and ensure stable contact in high-vibration environments. Critical for power transmission and signal integrity in industrial and automotive systems.

2. Main Types & Functional Classification

Type	Functional Features	Application Examples
Open Barrel Ring	Split design for easy wire insertion	Battery terminals, control panels
Closed Barrel Ring	360 compression for maximum conductivity	High-vibration machinery
Insulated Ring	Polymer coating for short-circuit prevention	Automotive electronics

3. Structure & Composition

Typical construction includes:

Copper alloy body (C11000/C14500) with tin/nickel plating
Insulation sleeve (PVC/nylon, 105 C rating)
Barrel section with 2-3 crimping zones for wire retention
Loop diameter tolerance 0.1mm for screw compatibility

4. Key Technical Specifications

Parameter	Typical Range	Importance
Ampacity	10-150A	Current carrying capacity
Contact Resistance	0.5-5m	Power loss prevention
Dielectric Strength	1kV-5kV	Insulation reliability
Vibration Resistance	15G @ 10Hz-2kHz	Automotive compliance

5. Application Fields

Primary industries:

Automotive (battery cables, alternator connections)
Industrial automation (PLC terminals, motor drives)
Renewable energy (solar charge controllers)
Aerospace (avionics grounding systems)

6. Leading Manufacturers & Products

Manufacturer	Product Series	Key Features
TE Connectivity	DT Ring Terminals	Corrosion-resistant alloy, 125A rating
Phoenix Contact	RTME Series	Push-in wire connection, 600V compliance
Sumitomo Electric	HR4H-S-DC5V	Automotive-grade tin-plated copper

7. Selection Guidelines

Key considerations:

Current/voltage requirements
Wire gauge compatibility (AWG 22-4/0)
Environmental factors (temperature, humidity, vibration)
UL/CSA certification for safety compliance
Color-coded insulation for circuit identification

8. Industry Trends

Emerging developments include:

Miniaturization for EV battery management systems
Graphene-enhanced plating for corrosion resistance
Smart connectors with integrated current sensing
Lead-free manufacturing processes (RoHS compliance)