Terminals - Housings, Boots

Image Part Number Description / PDF Quantity Rfq
174200-1

174200-1

TE Connectivity AMP Connectors

CONN MALE TAB HOUSING 0.25 3POS

2470

925015-1

925015-1

TE Connectivity AMP Connectors

CONN RCPT HSG 0.11 3POS BLACK

9450

5-293035-2

5-293035-2

TE Connectivity AMP Connectors

CONN MALE TAB HSG 0.25 2POS NAT

0

880110

880110

TE Connectivity AMP Connectors

CONN RCPT HSG 0.25 4POS NATURAL

0

180916-5

180916-5

TE Connectivity AMP Connectors

CONN MALE TAB HSG 0.25 1POS BLK

15152

170823-1

170823-1

TE Connectivity AMP Connectors

CONN RCPT SLEEVE 0.11 1POS CLEAR

28684

521066-1

521066-1

TE Connectivity AMP Connectors

CONN RCPT HSG 0.25 4POS BLACK

0

1969717-6

1969717-6

TE Connectivity AMP Connectors

HOUSING, RECEPTACLE, POSITIVE-LO

3000

171447-2

171447-2

TE Connectivity AMP Connectors

CONN RCPT HSG 0.375 2POS BLACK

5077

346027-1

346027-1

TE Connectivity AMP Connectors

CONN RCPT HSG 0.25 2POS BLACK

4885

737021

737021

TE Connectivity AMP Connectors

CONN MALE TAB HSG 0.25 4POS NAT

236

C39010E0010412

C39010E0010412

Tuchel / Amphenol

RADSOK HOUSING FOR 8MM CONTACT

160

180923-1

180923-1

TE Connectivity AMP Connectors

CONN RCPT HOUSING 0.25 2POS RED

4004

280232-6

280232-6

TE Connectivity AMP Connectors

CONN RCPT HSG 0.25 1POS NATURAL

0

163008

163008

TE Connectivity AMP Connectors

CONN MALE TAB HSG 0.25 8POS CLR

1526

174090-2

174090-2

TE Connectivity AMP Connectors

CONN RCPT HSG 0.25 1POS BLACK

6344

0945095420

0945095420

Woodhead - Molex

CONN RCPT HOUSING 4POS NATURAL

1

5-1241967-6

5-1241967-6

TE Connectivity AMP Connectors

CONN MALE TAB HSG 0.25 6POS NAT

0

520987-1

520987-1

TE Connectivity AMP Connectors

CONN RCPT HSG 0.25 4POS BLACK

39

360040-1

360040-1

TE Connectivity AMP Connectors

CONN RCPT HSG 0.11 1POS NATURAL

22849

Terminals - Housings, Boots

1. Overview

Terminals, Housings, and Boots are critical components in electrical and electronic systems, providing secure connections, insulation, and environmental protection. Terminals facilitate electrical conductivity between wires or components, while Housings (connector bodies) protect internal contacts and maintain alignment. Boots (strain relief or sealing components) protect cables and connections from mechanical stress, moisture, and contaminants. These components are essential in industries such as automotive, telecommunications, and industrial automation, ensuring reliable performance under diverse conditions.

2. Main Types and Functional Classification

TypeFunction FeaturesApplication Examples
Screw TerminalsMechanical clamping for secure wire connectionsIndustrial control panels, HVAC systems
Spring Clamp TerminalsTool-free wire insertion with spring-loaded contactsLighting systems, residential wiring
PCB Terminal BlocksDirect mounting to printed circuit boardsPower supplies, instrumentation
Rubber HousingsFlexible insulation and vibration resistanceAutomotive wiring harnesses
Heat-Shrink BootsThermal activation for tight sealing and strain reliefTelecom cables, aerospace wiring

3. Structure and Components

A typical terminal system consists of: - Conductive Elements: Brass, phosphor bronze, or copper alloys for low resistance. - Housings: Thermoplastic (e.g., PA66, PBT) or rubber for insulation and structural integrity. - Boots: Elastomers like silicone, EPDM, or PVC for environmental sealing. Contacts are often gold-plated or tin-coated for corrosion resistance. Modular designs allow customization for specific applications.

4. Key Technical Specifications

ParameterDescriptionImportance
Current RatingMaximum operational current (e.g., 10-30A)Determines power handling capacity
Voltage RatingOperating voltage range (e.g., 250-1000V)Ensures dielectric strength
Material Temperature Range-40 C to +150 C for standard thermoplasticsOperational reliability in extreme environments
Contact Resistance 10m for high conductivityMinimizes energy loss
Ingress Protection (IP)IP65 to IP68 for dust/water resistanceEnvironmental durability

5. Application Fields

  • Automotive: Engine control units (ECUs), battery packs
  • Industrial Automation: PLC systems, factory sensors
  • Telecommunications: Fiber optic cable junctions
  • Consumer Electronics: Smartphones, wearables
  • Aerospace: Avionics wiring harnesses

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductKey Features
TE ConnectivityMulti-Bit Terminal BlocksHigh-density design, 16A rating
MolexSL Series Spring Clamp TerminalsVibration-proof, 28AWG compatibility
Phoenix ContactCOMBICON PCB TerminalsUL/CSA certified, 450V rating
AmphenolHermetic Connector HousingsSealed for vacuum environments
DelphiAutomotive Heat-Shrink BootsFuel-resistant EPDM material

7. Selection Guidelines

Key considerations include: - Electrical Requirements: Match current/voltage ratings to application needs. - Environmental Conditions: Select IP-rated housings for outdoor/industrial use. - Mechanical Stress: Use boots with strain relief for vibration-prone areas. - Space Constraints: Miniaturized terminals for compact designs. - Compliance: Ensure RoHS, REACH, or industry-specific certifications.

8. Industry Trends

Emerging trends include: - Miniaturization: Sub-mm terminals for wearable devices. - High-Speed Data Transmission: Terminals supporting 10Gbps+ signals. - Material Innovation: Bio-based polymers for sustainability. - Smart Connectors: Integrated sensors for condition monitoring. - Automated Manufacturing: AI-driven quality control for precision components.

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