Terminals - Barrel, Bullet Connectors

Image Part Number Description / PDF Quantity Rfq
0191641151

0191641151

Woodhead - Molex

SBRA-8156NT SNAP PLUG REC PERMAS

0

0197244002

0197244002

Woodhead - Molex

CONN TERM PIN 14-18AWG CRIMP

0

0945370101

0945370101

Woodhead - Molex

CONN TERM RCPT 16-20AWG CRIMP

0

0191640315

0191640315

Woodhead - Molex

CONN TERM PIN 14-16AWG CRIMP

3000

0197234402

0197234402

Woodhead - Molex

CONN TERM RCPT 14-18AWG CRIMP

0

0190370008

0190370008

Woodhead - Molex

CONN TERM RCPT CRIMP

0

0190340077

0190340077

Woodhead - Molex

CONN TERM PIN 14-16AWG CRIMP

0

0190390010

0190390010

Woodhead - Molex

CONN TERM RCPT 14-16AWG CRIMP

8997

0190330037

0190330037

Woodhead - Molex

CONN TERM PIN 14-16AWG CRIMP

0

0197244200

0197244200

Woodhead - Molex

CONN TERM PIN 14-18AWG CRIMP

0

0945370100

0945370100

Woodhead - Molex

CONN TERM RCPT 16-20AWG CRIMP

0

0190330038

0190330038

Woodhead - Molex

CONN TERM PIN 14-16AWG CRIMP

0

0190380048

0190380048

Woodhead - Molex

CONN TERM RCPT 14-16AWG CRIMP

0

0190360007

0190360007

Woodhead - Molex

CONN TERM PIN 14-16AWG CRIMP

0

0197234401

0197234401

Woodhead - Molex

CONN TERM RCPT 14-18AWG CRIMP

0

0190390027

0190390027

Woodhead - Molex

CONN TERM RCPT 18-22AWG 1500/RL

0

0190390030

0190390030

Woodhead - Molex

CONN TERM RCPT 14-16AWG CRIMP

0

0197234001

0197234001

Woodhead - Molex

CONN TERM RCPT 14-18AWG CRIMP

0

0190340042

0190340042

Woodhead - Molex

CONN TERM PIN 18-22AWG CRIMP

0

0002081104

0002081104

Woodhead - Molex

CONN TERM RCPT 24-30AWG CRIMP

0

Terminals - Barrel, Bullet Connectors

1. Overview

Barrel and Bullet connectors are cylindrical electrical connectors primarily used for power transmission and signal routing. Barrel connectors typically feature a concentric conducting surface separated by insulation, while Bullet connectors use a single-pin design with high-conductivity materials. These connectors play critical roles in consumer electronics, industrial equipment, and automotive systems due to their reliability and compact design.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Barrel ConnectorsCoaxial design with center pin and outer sleeveAC/DC power adapters, audio equipment
Bullet ConnectorsSingle-contact cylindrical designEV charging systems, RC drones, battery packs
Locking BarrelThreaded or snap-lock mechanismIndustrial machinery, medical devices
High-Current BulletGold-plated contacts for minimal resistanceElectric vehicles, robotics

3. Structure and Composition

Barrel connectors typically consist of three main components: 1) Center contact pin (phosphor bronze with gold plating), 2) Insulating dielectric (polyamide or PBT), 3) Outer conductive sleeve (nickel-plated brass). Bullet connectors feature a precision-machined single contact element with spring-loaded retention mechanisms. Both types utilize thermoplastic housings for strain relief and environmental protection.

4. Key Technical Specifications

ParameterSignificance
Current Rating (3-30A)Determines power transmission capacity
Voltage Range (12-600V)Defines operational safety limits
Contact Resistance (<2m )Affects thermal performance
Insulation Resistance (>100M )Ensures dielectric integrity
Mating Cycles (500-10,000)Indicates mechanical durability

5. Application Fields

  • Consumer Electronics: Laptop power supplies, audio interfaces
  • Industrial: CNC machine tooling, automated test equipment
  • Automotive: Battery management systems, charging stations
  • Renewable Energy: Solar inverters, wind turbine controllers

6. Leading Manufacturers and Products

ManufacturerRepresentative Product
AmphenolPowerGuard High-Current Barrel Connectors
TE ConnectivityMini-Fit Jr. Bullet Connectors
MolexMX150L High-Temperature Connectors
DelphiEvolution Series Automotive Connectors

7. Selection Recommendations

Key considerations include: 1) Current requirements (use 20% derating factor), 2) Environmental conditions (temperature range, IP rating), 3) Mechanical constraints (space limitations, mating force). For medical applications, specify Agilent-grade insulation materials. For outdoor EV charging stations, prioritize IP67-rated waterproof designs. Always verify compatibility with cable gauge specifications.

8. Industry Trends

Key developments include: miniaturization (sub-2mm diameters), hybrid connectors combining power/signal transmission, smart connectors with integrated sensors, and eco-friendly manufacturing processes reducing RoHS compliance risks. The global market is projected to grow at 6.8% CAGR through 2030, driven by EV and IoT device adoption.

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