Terminals - Barrel, Bullet Connectors

Image Part Number Description / PDF Quantity Rfq
60798-4

60798-4

TE Connectivity AMP Connectors

CONN TERM RCPT 14-18AWG CRIMP

19900

42581-2

42581-2

TE Connectivity AMP Connectors

CONN TERM RCPT 18-22AWG CRIMP

7944

76-IBD16C

76-IBD16C

NTE Electronics, Inc.

PVC INS BULLET DISC 16-14 100 BA

1

10024

10024

3M

SCOTCHLOK COPPER STANDARD BARREL

0

60766-2

60766-2

TE Connectivity AMP Connectors

CONN TERM PIN 14-18AWG CRIMP

11913

60983-3

60983-3

TE Connectivity AMP Connectors

CONN TERM RCPT 22-26AWG CRIMP

914

60733-1

60733-1

TE Connectivity AMP Connectors

CONN TERM RCPT 16-20AWG CRIMP

0

0190390016

0190390016

Woodhead - Molex

CONN TERM RCPT 14-16AWG CRIMP

3980

0190350003

0190350003

Woodhead - Molex

CONN TERM PIN 18-22AWG CRIMP

1903

332416

332416

TE Connectivity AMP Connectors

CONN TERM RCPT 8AWG CRIMP

0

61622-1

61622-1

TE Connectivity AMP Connectors

CONN TERM RCPT 20-24AWG CRIMP

0

76-FIRD22

76-FIRD22

NTE Electronics, Inc.

PVC FULLY INS RECEPTACLE

1011

171111-1

171111-1

TE Connectivity AMP Connectors

SINGL CIRCUIT 2.36 DIA REC HSG

29740

61276-1

61276-1

TE Connectivity AMP Connectors

CONN TERM RCPT FLAG 20-24AWG

1000

MNG14-156DMK-A

MNG14-156DMK-A

3M

CONN TERM PIN 14-16AWG CRIMP

0

0190390009

0190390009

Woodhead - Molex

CONN TERM RCPT 14-16AWG CRIMP

125

76-IBD16

76-IBD16

NTE Electronics, Inc.

PVC INS BULLET DISC 16-14

2596

42101-2

42101-2

TE Connectivity AMP Connectors

CONN TERM RCPT 16-18AWG CRIMP

8228

0190370002

0190370002

Woodhead - Molex

CONN TERM RCPT 18-22AWG CRIMP

3297

0190340002

0190340002

Woodhead - Molex

CONN TERM PIN 18-22AWG CRIMP

1254

Terminals - Barrel, Bullet Connectors

1. Overview

Barrel and Bullet connectors are cylindrical electrical connectors primarily used for power transmission and signal routing. Barrel connectors typically feature a concentric conducting surface separated by insulation, while Bullet connectors use a single-pin design with high-conductivity materials. These connectors play critical roles in consumer electronics, industrial equipment, and automotive systems due to their reliability and compact design.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Barrel ConnectorsCoaxial design with center pin and outer sleeveAC/DC power adapters, audio equipment
Bullet ConnectorsSingle-contact cylindrical designEV charging systems, RC drones, battery packs
Locking BarrelThreaded or snap-lock mechanismIndustrial machinery, medical devices
High-Current BulletGold-plated contacts for minimal resistanceElectric vehicles, robotics

3. Structure and Composition

Barrel connectors typically consist of three main components: 1) Center contact pin (phosphor bronze with gold plating), 2) Insulating dielectric (polyamide or PBT), 3) Outer conductive sleeve (nickel-plated brass). Bullet connectors feature a precision-machined single contact element with spring-loaded retention mechanisms. Both types utilize thermoplastic housings for strain relief and environmental protection.

4. Key Technical Specifications

ParameterSignificance
Current Rating (3-30A)Determines power transmission capacity
Voltage Range (12-600V)Defines operational safety limits
Contact Resistance (<2m )Affects thermal performance
Insulation Resistance (>100M )Ensures dielectric integrity
Mating Cycles (500-10,000)Indicates mechanical durability

5. Application Fields

  • Consumer Electronics: Laptop power supplies, audio interfaces
  • Industrial: CNC machine tooling, automated test equipment
  • Automotive: Battery management systems, charging stations
  • Renewable Energy: Solar inverters, wind turbine controllers

6. Leading Manufacturers and Products

ManufacturerRepresentative Product
AmphenolPowerGuard High-Current Barrel Connectors
TE ConnectivityMini-Fit Jr. Bullet Connectors
MolexMX150L High-Temperature Connectors
DelphiEvolution Series Automotive Connectors

7. Selection Recommendations

Key considerations include: 1) Current requirements (use 20% derating factor), 2) Environmental conditions (temperature range, IP rating), 3) Mechanical constraints (space limitations, mating force). For medical applications, specify Agilent-grade insulation materials. For outdoor EV charging stations, prioritize IP67-rated waterproof designs. Always verify compatibility with cable gauge specifications.

8. Industry Trends

Key developments include: miniaturization (sub-2mm diameters), hybrid connectors combining power/signal transmission, smart connectors with integrated sensors, and eco-friendly manufacturing processes reducing RoHS compliance risks. The global market is projected to grow at 6.8% CAGR through 2030, driven by EV and IoT device adoption.

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