Terminal Junction Systems

Part Number	Description / PDF	Quantity
S280W555-705 Souriau-Sunbank by Eaton	RESISTOR MOD 71.5 OHM 1/4W 1%	0
592822-2 TE Connectivity Aerospace Defense and Marine	CONN FEEDBACK MOD SZ16 0.850" L	0
TJSE20523 Socapex (Amphenol Pcd)	CONN WIRE SPLICE RES SZ20	0
SJG322170 Socapex (Amphenol Pcd)	SOCKET GROUND MODULE	0
TJM120605 Socapex (Amphenol Pcd)	CONN FEEDBACK MOD SZ20 0.850" L	0
RBDSC-1P12A Souriau-Sunbank by Eaton	THREADED MOUNTING STUD	0
CTJ720E01B-090 TE Connectivity DEUTSCH Connectors	MODULE ASSY	0
591613-6 TE Connectivity Aerospace Defense and Marine	CONN RAIL 3.731" L X 1.12" W	0
TJE120941 Socapex (Amphenol Pcd)	CONN DIODE MOD SZ20 0.85" L	0
20S-090 [V004] TE Connectivity DEUTSCH Connectors	MODULE ASSY	0
TJT703012 Socapex (Amphenol Pcd)	CONN RAIL 6.071" L X 1.12" W	0
TJSE20233 Socapex (Amphenol Pcd)	CONN WIRE SPLICE FUSE	0
110410002	CONN CONTACT SZ22	0
SJM020200 Socapex (Amphenol Pcd)	CONN SCKT BLOCK SZ20 0.672" L	0
SJE020061 Socapex (Amphenol Pcd)	CONN RES MOD 1.020" W X 1.170" H	0
2-592627-0 TE Connectivity Aerospace Defense and Marine	CONN FEEDBACK MOD SZ20 0.850" L	0
DCR-1A-04 TE Connectivity DEUTSCH Connectors	COMPOSIT RAIL	48
CTJ-3D-03 [V003] TE Connectivity DEUTSCH Connectors	RAIL ASSY	0
SJP022000 Socapex (Amphenol Pcd)	CONN SCKT BLOCK SZ22 0.672" L	0
591855-2 TE Connectivity Aerospace Defense and Marine	CONN FEEDBACK MOD SZ20 0.850" L	0

Terminal Junction Systems

1. Overview

Connectors, interconnects, and terminal junction systems are critical components in electrical and electronic systems, enabling reliable signal and power transmission between devices. These components provide removable or permanent electrical connections while maintaining circuit integrity. Their importance has grown exponentially with advancements in electronics miniaturization, high-speed data transmission, and industrial automation requirements.

2. Main Types and Functional Classification

Type	Functional Characteristics	Application Examples
Board-to-Board Connectors	Stacking PCBs without cables	Smartphones, industrial control panels
Wire-to-Wire Connectors	Connecting discrete cables	Automotive wiring harnesses
I/O Connectors	External device interfacing	USB, HDMI ports
Terminal Blocks	Connecting multiple wires permanently	Industrial machinery control cabinets
High-Speed Backplanes	Multi-gigabit parallel data transmission	Telecom switches, servers

3. Structure and Components

Typical construction includes:

Contact elements: Conductive paths made from phosphor bronze or beryllium copper
Insulation housing: Thermoplastic materials (e.g., PBT, LCP) with flame-retardant properties
Termination system: Crimping, soldering, or insulation displacement contacts (IDC)
Environmental seals: Elastomer gaskets for IP protection
Actuation mechanisms: Latching systems for secure mating

4. Key Technical Specifications

Parameter	Importance	Typical Range
Current Rating	Determines power handling capacity	0.1A - 1000A
Contact Resistance	Affects signal integrity	1m - 30m
Dielectric Withstanding Voltage	Safety insulation level	500V - 5kV
Insertion Force	Usability consideration	0.5N - 20N
Operating Temperature	Environmental reliability	-65 C to +200 C

5. Application Areas

Major industries include:

Consumer Electronics: Wearables, mobile devices
Automotive: EV battery systems, ADAS sensors
Industrial Automation: PLC systems, robotics
Telecommunications: 5G base stations, fiber optics
Aerospace: Avionics, satellite systems
Medical: Diagnostic equipment, implantable devices

6. Leading Manufacturers and Products

Manufacturer	Key Products
TE Connectivity	MICRO5 USB connectors, DEUTSCH DRC connectors
Amphenol	Orccon industrial terminal blocks, TNC series RF connectors
Molex	PicoBlade headers, MX150 automotive connectors
Phoenix Contact	COMBICON modular terminal blocks, PROtop series
Samtec	SEARAY high-speed arrays, micro pitch connectors

7. Selection Guidelines

Consider:

Electrical requirements: Voltage/current specifications
Mechanical constraints: Space limitations and mating cycles
Environmental conditions: Temperature, vibration, EMI shielding
Cost vs. reliability: Military-grade vs. commercial-grade components
Industry standards: Compliance with IPC, IEC, or MIL specifications

Case Study: In industrial automation, Phoenix Contact's CLIPLINE terminal blocks were selected for their vibration-resistant spring-cage termination in conveyor control systems.

8. Industry Trends

Emerging developments:

Miniaturization: Sub-1.0mm pitch connectors for wearable devices
High-speed transmission: 112Gbps differential pairs for 5G infrastructure
Hybrid connectors: Integrated power/data transmission (e.g., USB4 Power Delivery)
Sustainable materials: Bio-based polymers and lead-free plating
Smart connectivity: Embedded sensors for condition monitoring