Terminal Junction Systems

Part Number	Description / PDF	Quantity
TJSE20708 Socapex (Amphenol Pcd)	CONN WIRE SPLICE DIODE SZ20 2"L	0
ATSS-12-00 Tuchel / Amphenol	SPEEDSPLICE, CONTACT SIZE 12, S	1190
LMD-3005-P Amphenol Aerospace Operations	CONN FEEDBACK MOD SZ16 0.500"L	40
M81714/60-20-04 TE Connectivity DEUTSCH Connectors	CONN MOD SZ20 0.672" L X 0.510"W	26
TJT400100 Socapex (Amphenol Pcd)	CONN RAIL 1.725" L X 1.120" W	82
TSE-20-01 TE Connectivity DEUTSCH Connectors	CONN WIRE SPLICE SZ20 1.109" L	135
SJT502404 Socapex (Amphenol Pcd)	CONN RAIL 1.036" L X 0.885" W	22
TJSE22517 Socapex (Amphenol Pcd)	CONN WIRE SPLICE RES SZ22 2"L	41
592836-1 TE Connectivity Aerospace Defense and Marine	CONN GRND FLANGE MOD SZ20	6
TJSE22708 Socapex (Amphenol Pcd)	CONN WIRE SPLICE DIODE SZ22	44
CTJ-3A-10-4021 TE Connectivity DEUTSCH Connectors	RAIL ASSY	37
LMD-4003-S Amphenol Aerospace Operations	CONN FEEDBACK MOD SZ22 0.500"L	46
TJSE20703 Socapex (Amphenol Pcd)	CONN WIRE SPLICE RES SZ20 2"L	31
2-592404-1 TE Connectivity Aerospace Defense and Marine	CONN CONTACT SZ20 0.418" L	377
CTJ420E044-513 TE Connectivity DEUTSCH Connectors	CONN MOD SZ20 0.672" L X 0.510"W	118
CTJ716E01D-513 TE Connectivity DEUTSCH Connectors	MODULE ASSY	29
M39029/22-193 TE Connectivity DEUTSCH Connectors	CONN CONTACT SZ16 0.358" L	9042
591846-1 TE Connectivity Aerospace Defense and Marine	CONN WIRE SPLICE SZ20 0.401" DIA	89
SJE020001 Socapex (Amphenol Pcd)	CONN DIODE MOD 1.02" W X 1.17" H	29
LMD-3003-S Amphenol Aerospace Operations	CONN FEEDBACK MOD SZ22 0.500"L	79

Terminal Junction Systems

1. Overview

Connectors, interconnects, and terminal junction systems are critical components in electrical and electronic systems, enabling reliable signal and power transmission between devices. These components provide removable or permanent electrical connections while maintaining circuit integrity. Their importance has grown exponentially with advancements in electronics miniaturization, high-speed data transmission, and industrial automation requirements.

2. Main Types and Functional Classification

Type	Functional Characteristics	Application Examples
Board-to-Board Connectors	Stacking PCBs without cables	Smartphones, industrial control panels
Wire-to-Wire Connectors	Connecting discrete cables	Automotive wiring harnesses
I/O Connectors	External device interfacing	USB, HDMI ports
Terminal Blocks	Connecting multiple wires permanently	Industrial machinery control cabinets
High-Speed Backplanes	Multi-gigabit parallel data transmission	Telecom switches, servers

3. Structure and Components

Typical construction includes:

Contact elements: Conductive paths made from phosphor bronze or beryllium copper
Insulation housing: Thermoplastic materials (e.g., PBT, LCP) with flame-retardant properties
Termination system: Crimping, soldering, or insulation displacement contacts (IDC)
Environmental seals: Elastomer gaskets for IP protection
Actuation mechanisms: Latching systems for secure mating

4. Key Technical Specifications

Parameter	Importance	Typical Range
Current Rating	Determines power handling capacity	0.1A - 1000A
Contact Resistance	Affects signal integrity	1m - 30m
Dielectric Withstanding Voltage	Safety insulation level	500V - 5kV
Insertion Force	Usability consideration	0.5N - 20N
Operating Temperature	Environmental reliability	-65 C to +200 C

5. Application Areas

Major industries include:

Consumer Electronics: Wearables, mobile devices
Automotive: EV battery systems, ADAS sensors
Industrial Automation: PLC systems, robotics
Telecommunications: 5G base stations, fiber optics
Aerospace: Avionics, satellite systems
Medical: Diagnostic equipment, implantable devices

6. Leading Manufacturers and Products

Manufacturer	Key Products
TE Connectivity	MICRO5 USB connectors, DEUTSCH DRC connectors
Amphenol	Orccon industrial terminal blocks, TNC series RF connectors
Molex	PicoBlade headers, MX150 automotive connectors
Phoenix Contact	COMBICON modular terminal blocks, PROtop series
Samtec	SEARAY high-speed arrays, micro pitch connectors

7. Selection Guidelines

Consider:

Electrical requirements: Voltage/current specifications
Mechanical constraints: Space limitations and mating cycles
Environmental conditions: Temperature, vibration, EMI shielding
Cost vs. reliability: Military-grade vs. commercial-grade components
Industry standards: Compliance with IPC, IEC, or MIL specifications

Case Study: In industrial automation, Phoenix Contact's CLIPLINE terminal blocks were selected for their vibration-resistant spring-cage termination in conveyor control systems.

8. Industry Trends

Emerging developments:

Miniaturization: Sub-1.0mm pitch connectors for wearable devices
High-speed transmission: 112Gbps differential pairs for 5G infrastructure
Hybrid connectors: Integrated power/data transmission (e.g., USB4 Power Delivery)
Sustainable materials: Bio-based polymers and lead-free plating
Smart connectivity: Embedded sensors for condition monitoring